LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2013 >> S550 Base >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> A/C Compressor >> Air Compressor, Belt Drives - 221 Chassis >> Testing & Repair >> Remove/install poly-V belt - AR13.22-P-1202SMG

Remove/install poly-V belt - AR13.22-P-1202SMG

ENGINE 156 in MODEL 216, 221 

Symbolic representation 

Fig 1: Identifying Poly-V Belt Remove/Install Components
G10126572Courtesy of MERCEDES-BENZ USA
MODIFICATION NOTES

7.8.09 Value modified: Guide pulley on coolant pump housing (between power steering pump and guide pulley with grooved channel profile)   *BA13.25-P-1003-01U 
REMOVING Removing     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of injury  caused by fingers being pinched or crushed  when removing, installing or aligning hoods, doors, trunk lids, tailgates or sliding roof. Keep body parts and limbs well clear of moving parts. AS00.00-Z-0011-01A
1 Open engine hood    
2 Remove left and right intake air duct    
3 Remove front engine cover NOTES Do not tilt front engine cover, but lift upwards vertically otherwise the retaining lugs can break off.  
4 Raise vehicle with lifting platform   AR00.60-P-1000SX
5 Remove lower engine compartment paneling   AR61.20-P-1105SX
6 Loosen poly-V belt (1) and remove IMPORTANT The tensioner pulley (2) is more accessible from below.
IMPORTANT To do this, turn hexagon (3) at tensioner pulley (2) in an anti-clockwise direction and lock the tensioning pulley (2) with a pin or drift (4) (ø 5 mm).
 
INSPECT Checking     
7 Inspect belt pulley sections and tensioning device IMPORTANT Check for damage, wear and dirt; replace if necessary.  
8 Check guide pulley IMPORTANT Replace if necessary.  
TORQUE SPECIFICATION *BA13.25-P-1003-01U 
TORQUE SPECIFICATION *BA13.25-P-1004-01U 
TORQUE SPECIFICATION *BA13.25-P-1005-01U 
9 Check poly-V belt (1)    
REFER TO MAINTENANCE Check poly-V belt (1) in visible range for wear   AP13.22-P-1352SX 
INSTALLING Install     
10 Install poly-V belt (1) and tighten it. IMPORTANT Do not use belt wax or any similar products.
IMPORTANT Start in numerical order of the relevant running diagram at tensioner pulley (2), refer to: ↓
 
Layout diagram of poly-V belt AR13.22-P-3902-02AMG
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
11 Carry out engine test run    
12 Close engine hood    
BELT TENSIONING DEVICE

Number Designation Engine 156, 159
BA13.25-P-1003-01U Guide pulley on coolant pump housing (between power steering pump and guide pulley with grooved channel profile) Nm 30
BA13.25-P-1004-01U Guide pulley on coolant pump housing (between alternator and smooth guide pulley) Nm 20
BA13.25-P-1005-01U Guide pulley (between poly-V belt tensioning device and coolant pump) Nm 20