Remove/install window in center door - AR72.14-P-0150SXS

MODEL 221.176 with CODE (Z07) Top protection with CODE (Z19) S600 Pullman Guard state sedan 

Fig 1: Identifying Center Door Window Remove/Install Component (1 Of 2)

Courtesy of MERCEDES-BENZ USA

Fig 2: Identifying Center Door Window Remove/Install Component (2 Of 2)

Courtesy of MERCEDES-BENZ USA

	Removing
	Risk of injury caused by hands or feet being pinched or crushed when working on windshield or windows	Secure windows against dropping; use only specified lifting tools; wear safety shoes.	AS67.00-Z-0003-01A
	Notes on avoiding damage to windows installed in special high-security vehicles		AH67.00-P-0003-01FB
1	Remove waistline trim strip (2) from center door (1)	Lift waistline trim strip (2) from rear, then lift toward front piece by piece
		The waistline trim strip (2) is glued to the center door (1) and the window (6) and is damaged when removed. For this reason always replace waistline trim strip (2).	Figure
2	Remove B-joint seal (3) from front trim strip (4)
3	Carefully loosen front trim (4) and rear trim (5) along rubber seal (arrows).
4	Remove front trim (4) and rear trim (5) starting at top downward from center door (1).	The front trim (4) and rear trim (5) are glued to the center door (1) and damaged when removed. For this reason always replace front trim (4) and rear trim (5).
5	Carefully loosen rubber seal (arrows) from window (6).	The rubber seal (arrows) is glued to the window (6). If the rubber seal (arrows) should be damaged, replace.
6	Cut leather coating on window frame (8) in area of bolts (9) in cross pattern
7	Lift cut leather coating on window frame (8) out of center door (1).	Carefully loosen leather from window frame to prevent damaging leather.
8	Secure window (6) against falling down with clamping pliers		Figure
9	Remove bolts (10)
10	Remove inside door handle (11) from inner door panel (14).
11	Unhook release cable (12) from inside door handle (11)
12	Remove bolts (13)
13	Remove inner door panel (14) from center door (1)	Guide release cable (12) through inner door panel (14).
14	Detach door foil from center door (1)	Carefully cut butyl cord between door foil and center door (1). Carefully detach door foil. Otherwise paint can be damaged.
15	Unscrew bolts (15)		*BA72.14-P-1001-01B
16	Remove lock cover guard plate (16)	Unhook release cable (12) from door lock (18).
17	Remove bolts (17)		*BA72.14-P-1002-01B
18	Remove door lock (18)
19	Fasten nuts (19) to adjustment screws (20) with adhesive tape	This secures the nuts (19) against twisting on the adjustment screws (20).
20	Completely turn nuts (21) upward
21	Remove bolts (9)		*BA72.14-P-1003-01B
22	Remove rear glass channel guard plate (23) and front glass channel guard plate (24) downward from center door (1).
23	Remove clamping pliers	Remove clamping pliers only when window (6) is secured against falling down by two helpers
			Figure
24	Lower window (6) down to console (22)	To lower the window (6) at least helpers are required.
25	Remove window (6) toward outside from center door (1)	To remove window (6) at least two helpers are required.
26	Cut off remaining adhesive from consoles (7) with suitable scraper
27	Repair paint damage on consoles (7) with primer stick		*BR00.45-Z-1012-07A
	Install
28	Insert window (6) from outside into center door (1) and set down on console (21)	To install window (6) at least two helpers are required.
29	Completely move window (6) upward into window frame	Aid of 2 helpers required.
30	Secure window (6) against falling down with clamping pliers		Figure
31	Install rear glass channel guard plate (23) and front glass channel guard plate (24) from bottom in center door (1).
32	Screw in bolts (9)		*BA72.14-P-1003-01B
33	Slide adjustment screws (20) upward until nuts (19) and consoles (22) make contact	The adjustment screws (20) should make contact with plates (25). If this is not the case, adjust adjustment screws (20) accordingly.
34	Tighten nuts (21) on adjustment screws (20)
35	Remove clamping pliers		Figure
36	Check sealing strip o door lock (18) for damage, replace if necessary.	If sections of the sealing strip are damaged, replace only the damaged section. Lay new sealing strip parallel to damaged sealing strip on door lock. Previously clean bonding surface.
		Cleaner	*BR00.45-Z-1025-04A
		Sealing strip	*BR00.45-Z-1036-01A
37	Install door lock (18).
38	Screw in bolts (17)	Use Loctite thread locking agent.
			*BA72.14-P-1002-01B
		Loctite 243	*BR00.45-Z-1066-01A
39	Insert lock cover guard plate (16)	Hook release cable (12) into door lock (18)
40	Screw in bolts (15)		*BA72.14-P-1001-01B
41	Check door foil for damage, replace if necessary	When replacing door foil, remove butyl cord residues from inner door panel and clean bonding surface
		Cleaner	*BR00.45-Z-1025-04A
42	Inspect butyl cords for damages, replace if necessary	If sections of the butyl cord are damaged, replace only the damaged section. Route new butyl cord parallel to the damaged butyl cord on the door foil. Previously clean bonding surface.
		Sealing cord	*BR00.45-Z-1086-01A
		Cleaner	*BR00.45-Z-1025-04A
43	Align door foil on center door (1) and roll on	Ensure that door foil is correctly positioned on center (1).
			Figure
44	Install inner door panel (14) on center door (1)	Guide release cable (12) through inner door panel (14).
45	Screw in bolts (13)
46	Hook release cable (12) into inside door handle (11)
47	Install inside door handle (11) on inner door panel (14)
48	Screw in bolts (10)
49	Glue cut window frame leather coating (8) to center door	Universal adhesive	*BR00.45-Z-1003-02A
50	Clean new front trim (4) and new rear front trim (5) at rear.	The bonding areas on the front trim (4) and rear trim (5) must be free of dust and grease to prevent adhesion problems when bonding in.
		Cleaner	*BR00.45-Z-1025-04A
51	Prepare adhesive cartridge	Intermediate piece Cartridge gun	Fig 6
		Adhesive Sika 555	*BR00.45-Z-1109-02A
52	Apply adhesive to consoles (7)	Install front trim (4) and rear trim (5) on consoles (7) within 10 minutes after applying adhesive material, otherwise the adhesive force of the glue starts to decrease.
		Adhesive Sika 555	*BR00.45-Z-1109-02A
53	Install front trim (4) and rear trim (5) on center door (1)	Do not perform any actions for approx. 2 h during the curing time for the adhesive, because this can change the installation position of the front trim (4) and rear trim (5) Align front trim (4) and rear trim (5) Fix front trim (4) and rear trim (5) in place with adhesive strips.
54	Install B-joint seal (3) on front trim (4)
55	Bond front trim (4) and rear trim (5) to rubber seal (arrows)	Carefully remove exiting adhesive.
		Terostat MS 930 black	*BR00.45-Z-1140-02A
		Pure benzine/benzine 100/140 (free of aromatic compounds), 5-liter metal canister, article no.: 17042	*BR00.45-Z-1048-04A
56	Apply adhesive to beltline on center door (1)	Terostat MS 930 black	*BR00.45-Z-1140-02A
57	Install waistline trim strip (2) on center door (1)
58	Glue rubber seal to waistline trim strip (2) with window (6)	Carefully remove exiting adhesive.
		Terostat MS 930 black	*BR00.45-Z-1140-02A
		Pure benzine/benzine 100/140 (free of aromatic compounds), 5-liter metal canister, article no.: 17042	*BR00.45-Z-1048-04A
59	Glue rubber seal (arrows) to window (6)	Carefully remove exiting adhesive.
		Terostat MS 930 black	*BR00.45-Z-1140-02A
		Pure benzine/benzine 100/140 (free of aromatic compounds), 5-liter metal canister, article no.: 17042	*BR00.45-Z-1048-04A

Fig 3: Identifying Mounting Wedge (110 589 03 59 00)

Courtesy of MERCEDES-BENZ USA

Fig 4: Identifying Chuck (220 589 04 31 00)

Courtesy of MERCEDES-BENZ USA

Fig 5: Identifying Roller (168 589 05 63 00)

Courtesy of MERCEDES-BENZ USA

Fig 6: Identifying Intermediate Piece (000 589 86 63 00)

Courtesy of MERCEDES-BENZ USA