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Remove/install rear door window lifter - AR72.12-P-1810SXS

MODEL 221.1 with CODE (Z07) Top protection with hydraulic power windows 

Fig 1: Identifying Rear Door Window Lifter Remove/Install Components
G10128548Courtesy of MERCEDES-BENZ USA
REMOVING Removing     
DANGER Risk of injury  from pinching or crushing hands and feet when working on windows. Secure windows against dropping; use only specified lifting tools; wear safety shoes. AS67.00-Z-0003-01A
NOTES Notes on avoiding damage to windows installed in special high-security vehicles   AH67.00-P-0003-01FB
1 Completely close crank window in left or right rear door and secure against falling down with clamping pliers SPECIAL TOOL Fig 2
2 Remove door foil from rear door   AR72.12-P-0105SXS 
3 Remove inner door panel   AR72.12-P-0104SXS 
4 Remove bolts (2) and retaining rail (3)    
DANGER Risk of injury  caused by moving parts that can pinch, crush  or, in extreme cases, even sever  extremities No parts of the body or limbs should be within the operating range of the mechanism when moving components. AS00.00-Z-0009-01A
5 Release pressure in pressure reservoir for hydraulic power window (1) in rear door AR72.12-P-1810-06SXS
6 Mark installation position of hydraulic lines (4) on valve block (5)    
7 Remove hydraulic lines (4) from valve block (5). Then plug openings in hydraulic lines (4) and valve block (5) NOTES Use only suitable stop plugs or lint-free rags for plugging. Lint or contamination can contaminate the hydraulic system and thereby cause damage.  
8 Remove bolts (6) and remove power window (1) from rear door    
INSTALLING Install     
9 Position power window (1) in rear door and tighten bolts (6) TORQUE SPECIFICATION *BA72.12-P-1004-01N 
TORQUE SPECIFICATION *BA72.12-P-1005-01N 
TORQUE SPECIFICATION *BA72.12-P-1006-01N 
10 Attach hydraulic lines (4) to valve block (5) TORQUE SPECIFICATION *BA72.12-P-1027-01N 
TORQUE SPECIFICATION *BA72.12-P-1028-01N 
11 Align power window (1) and crank window hole patterns with one another, position retaining rails (3) and tighten bolts (2) TORQUE SPECIFICATION *BA72.12-P-1007-01N 
Quick-action adhesive *BR00.45-Z-1008-02A 
12 Remove clamping pliers SPECIAL TOOL Fig 2
13 Install inner door panel   AR72.12-P-0104SXS 
14.1 Check adjustment of hydraulic power window rear door limit switch (S21/25), correct if required When power window (1) has been replaced.
IMPORTANT When the crank window is rolled up completely, the hydraulic power window rear door limit switch (S21/25) must be depressed; if necessary, loosen bolts (7) and correct adjustment.
 
15 Install door oil at rear door   AR72.12-P-0105SXS 
16 Check fill level of power window hydraulic pump; correct if necessary    
REFER TO MAINTENANCE Power window system - check oil level AP67.30-P-6710SX
REAR DOOR

Number Designation Model 221 with code Z07/Z07+Z19
BA72.12-P-1004-01N Bolt, power window on door lock armored plate Nm 23
BA72.12-P-1005-01N Bolt, power window on rear door armored plate Nm 23
BA72.12-P-1006-01N Bolt, power window on rear door Nm 23
BA72.12-P-1007-01N Screw for window lift on crank window Nm 23
BA72.12-P-1027-01N Bolt, hydraulic line with banjo bolt on valve block Nm 7
BA72.12-P-1028-01N Bolt, hydraulic line with retaining plate to valve block Nm 3
Fig 2: Identifying Chuck (220 589 04 31 00)
G07688451Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1008-02A Quick-acting adhesive, Loctite 270 A 002 989 93 71