LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2013 >> S400 >> Repair and Diagnosis >> External Pages >> Different car >> Section 160 (Crank Assembly - 221 Chassis) >> Testing & Repair >> Remove/install belt pulley/vibration damper >> Remove/install belt pulley/vibration damper - AR03.30-P-1600SXI

Remove/install belt pulley/vibration damper - AR03.30-P-1600SXI

WARNING: This page does not describe the selected car, but rather 12 other vehicles, including the 2013 Mercedes-Benz S65, 2013 Mercedes-Benz S63, 2013 Mercedes-Benz S600, 2013 Mercedes-Benz S550, and 2013 Mercedes-Benz S350. However, it is still accessible from the selected car via links, so may be relevant.

ENGINES 642 in MODEL 207, 212, 218, 221 

Fig 1: Identifying Belt Pulley/Vibration Damper Remove/Install Components
G09974153Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
1 Remove bottom sections of soundproofing Model 221 without code (Z07) Top protection AR61.20-P-1105SX
    Model 207, 212, 218 AR94.30-P-5300EW
2 Remove poly-V belt (2) Model 207, 212, 218 AR13.20-P-0001OGE
    Model 221 AR13.22-P-1202SXI
3 Install retaining lock for crankshaft/starter ring gear   AR03.30-P-5000SXI 
4 Remove center bolt (4) for belt pulley/vibration damper (5) TORQUE SPECIFICATION *BA03.30-P-1001-01G 
    SPECIAL TOOL Socket wrench bit Figure
5 Pry off belt pulley/vibration damper (5) INSTALLATION IMPORTANT The installation position is given by feather key.  
6 Install in the reverse order    
INSPECT Checking     
7 Inspect belt pulley/vibration damper (5) for axial and radial runout   AR03.30-P-1600-01SXI
    Permissible difference on vibration damper *BE03.30-P-1001-02D 
TEST SPECIFICATIONS FOR BELT PULLEY/VIBRATION DAMPER

Number Designation Engine 642
BE03.30-P-1001-02D Permissible difference on vibration damper Radial runout mm 0.4
Lateral trueness mm 0.4
FLYWHEEL, DRIVEN PLATE, VIBRATION DAMPER, STARTER RING GEAR

Number Designation Engine 642
BA03.30-P-1001-01G Central bolt of vibration damper Stage 1 Nm 200
Stage 2 ∠° 90
Stage 3 ∠° 90
Fig 2: Identifying Wrench Socket (001 589 65 09 00)
G07492046Courtesy of MERCEDES-BENZ USA