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Remove/install belt pulley/vibration damper - AR03.30-P-1600MM

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ENGINES 157, 278 in MODEL 216 

ENGINES 157, 276, 278 in MODEL 221 

Fig 1: Identifying Belt Pulley/Vibration Damper Remove/Install Components
G10108178Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  caused by fingers being pinched or crushed  when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof Keep body parts and limbs well clear of moving parts. AS00.00-Z-0011-01A
1 Switch off ignition    
2 Remove engine air intake duct upstream of air filter and front engine cover    
3 Remove poly-V belt Engine 276 AR13.20-P-0001MMA
Engines 157, 278 AR13.20-P-0001MMB
4 Rotate engine at center bolt (3) for crankshaft to TDC    
5 Install retaining lock for crankshaft/starter ring gear   AR03.30-P-5000SX 
6 Remove the center bolt (3) IMPORTANT Replace center bolt (3).  
TORQUE SPECIFICATION *BA03.30-P-1001-01M 
7 Detach belt pulley/vibration damper (8) from crankshaft IMPORTANT Place belt pulley/vibration damper (8) on crankshaft and rotate to ensure that groove of belt pulley/vibration damper (8) is engaged in feather key (4) of crankshaft.  
INSPECT Checking     
8 Check contact surface of the crankshaft radial sealing ring (5) on the belt pulley/vibration damper (8) hub for scoring and galling IMPORTANT Replace belt pulley/vibration damper (8) as required.  
9 Check front crankshaft radial sealing ring (5) and replace if necessary When replacing the belt pulley/vibration damper (8) or in the event of leaks on the crankshaft radial sealing ring (5) AR03.20-P-3000MM 
10 Install in the reverse order    
INSPECT Checking     
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
11 Conduct engine test run and check engine for leaks
FLYWHEEL, DRIVEN PLATE, VIBRATION DAMPER, STARTER RING GEAR

Number Designation Engine 157 Engine 276 Engine 278
BA03.30-P-1001-01M Center bolt for belt pulley on crankshaft Stage 1 Nm 200 200 200
Stage 2 ∠° 180 180 180