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Remove/install alternator - AR15.40-P-5032SX

ENGINE 272.946/965/975 in MODEL 221 

ENGINE 273 in MODEL 216, 221 

Shown on engine 273 

Fig 1: Identifying Alternator Remove/Install Components (Shown On Engine 273)
G10126636Courtesy of MERCEDES-BENZ USA
MODIFICATION NOTES

12.4.06 Bolt, oil cooler line double clamp to bracket   *BA27.55-P-1005-01D 
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
1 Remove front and center engine compartment paneling   AR61.20-P-1105SX
2.1 Remove double hose clamp (7) Vehicles without 4MATIC  
TORQUE SPECIFICATION *BA27.55-P-1005-01D 
2.2 Remove hydraulic line for power steering from alternator (G2) holder Vehicles with 4-MATIC  
3 Unscrew lower bolts (6) for alternator (G2) TORQUE SPECIFICATION *BA15.40-P-1001-01F 
4 Detach ground lines from batteries   AR54.10-P-0003SX
5 Remove engine intake air duct and front engine cover    
6 Remove fan shroud Except engine 272 with 4-MATIC AR20.40-P-6800SX
7 Attach radiator guard plate Except engine 272 with 4-MATIC  
REFER TO SHOP-MADE TOOLS Radiator guard plate/condenser   WF58.50-P-0110-01A
8 Remove poly-V belt   AR13.20-P-0001SX
9 Unclip switchover valve (Y32) and remove bolts from bracket (8) Model 221 with engine 273 without 4-MATIC  
TORQUE SPECIFICATION *BA01.30-P-1009-01O 
10 Release plug (4) and disconnect    
11 Detach cap (1), unscrew nut (2) and remove electrical line (3) from alternator (G2) TORQUE SPECIFICATION *BA15.40-P-1002-01F 
12 Remove upper bolts (5) and pull alternator (G2) upwards and out IMPORTANT Vehicles with engine 273 with 4-MATIC Lead along alternator on radiator until middle of engine then remove vertically upwards.  
TORQUE SPECIFICATION *BA15.40-P-1001-01F 
13 Install in the reverse order    
CYLINDER HEAD

Number Designation Engine 273
BA01.30-P-1009-01O Bolt, switchover valve bracket to cylinder head M6 Nm 9
ALTERNATOR

Number Designation Engine 272 Engine 273
BA15.40-P-1001-01F Bolt, alternator to timing case Nm 20 20
BA15.40-P-1002-01F Nut, circuit B+ to alternator Nm 15 15
TRANSMISSION, OIL COOLER

Number Designation Transmission 722.9
BA27.55-P-1005-01D Bolt, oil cooler line double clamp to bracket Nm 8