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Inspect condition of brake disks - AP42.10-P-4258RQ

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MODEL 197.3/4 without CODE B07 (Ceramic brake system) 

Fig 1: Inspecting Brake Disks Condition
G10038102DANGERDANGERNOTESREMOVINGINSTALLINGREFER TO TESTING & REPAIRINSPECTIMPORTANTIMPORTANTREFER TO TESTING & REPAIRREFER TO TESTING & REPAIRMEASURINGIMPORTANTSPECIAL TOOLREFER TO TESTING & REPAIRREFER TO TESTING & REPAIRCourtesy of MERCEDES-BENZ USA
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A
REMOVINGINSTALLING Remove/install     
1 Remove wheels    
REFER TO TESTING & REPAIR AR40.10-P-1100RQ
INSPECT Check     
2 Check brake disks (1) at front and rear axle IMPORTANT Inspect for scores and cracks. Hairline cracks can occur due to high stress.
IMPORTANT Brake disks (1) do not have to be replaced when the crack length (2) is a maximum of 25 mm. Measure crack length (2) including the bore diameter.
For cracks and scores which have split open and are deeper than 0.5 mm:
↓
Replace brake disks (1).
 
REFER TO TESTING & REPAIR Remove/install brake disk, brake caliper and brake pads of the front wheel brake AR42.10-P-0225RQ
REFER TO TESTING & REPAIR Removing/installing brake disk, brake caliper and pads of rear wheel brake AR42.10-P-0250RQ
MEASURING Measure     
3 Measure thickness of brake disks on front and rear axles using caliper gauge (010) IMPORTANT Observe recommended limit dimensions, so that the wear limit is not undershot before the next brake pad change.  
  Brake disk thickness *BE42.10-P-1001-08R 
  Brake disk thickness *BE42.10-P-1001-09R 
  SPECIAL TOOL Caliper gauge
If necessary:
Replace brake disks (1).
Figure
REFER TO TESTING & REPAIR Remove/install brake disk, brake caliper and brake pads of the front wheel brake AR42.10-P-0225RQ
REFER TO TESTING & REPAIR Removing/installing brake disk, brake caliper and pads of rear wheel brake AR42.10-P-0250RQ
4 Install in the reverse order    
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation MODEL 197 except CODE B07
BE42.10-P-1001-08R Brake disk thickness New mm 36
Wear limit mm 33
CHECK VALUES FOR REAR AXLE BRAKE DISKS

Number Designation MODEL 197 without CODE B07 (Ceramic brake system)
BE42.10-P-1001-09R Brake disk thickness New mm 26
Wear limit mm 24
Fig 2: Identifying Caliper Gauge (140 589 00 19 00)
G10038103Courtesy of MERCEDES-BENZ USA