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Filling automatic transmission with fluid - AR27.00-P-0270W

TRANSMISSION 722.9 (except 722.96) 

TRANSMISSION 722.9 

Fig 1: Filling Automatic Transmission With Fluid - Transmission 722.9 (Except 722.96)
G09975661Courtesy of MERCEDES-BENZ USA
Fig 2: Filling Automatic Transmission With Fluid - Transmission 722.9
G09975662Courtesy of MERCEDES-BENZ USA
MODIFICATION NOTES

23.6.10 Reference to modified transmission oil pan, added   BT27.10-P-0006-01A
  Adding transmission oil     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
    NOTES In order to avoid damage to the transmission, always observe the Specifications for Operating Fluids!   
    IMPORTANT The transmission must be filled with transmission oil before starting the engine  
1 Raise vehicle IMPORTANT The vehicle must be situated on the lifting platform so that it is level in both the longitudinal and transverse axes.  
2 Inspecting transmission oil pan IMPORTANT The transmission oil pan and the overflow pipe (1) have been redesigned to optimize the oil feed of the transmission. When checking and correcting the fluid level, always note the fluid temperatures associated with the specific individual oil pan noted.  
REFER TO COMPONENT MODIFICATIONS Transmission oil pan and overflow pipe (1) modified Only category P with transmission 722.9 as of production date 21.6.2010 with engine 113, 156, 157, 271, 272, 273, 275, 276, 278, 642, 651 BT27.10-P-0006-01A
REFER TO COMPONENT MODIFICATIONS Transmission oil pan and overflow pipe (1) modified Only category P with transmission 722.901 BT27.10-P-0006-01W
3 Remove oil drain screw (3) and mount adapter (2) and connect oil dispenser IMPORTANT The adapter (2) and oil dispenser can be obtained from two manufacturers:
Adapter
Oil dispenser
 
4 Pump 6 liters of transmission oil into transmission NOTES In order to avoid damage to the transmission, always observe the Specifications for Operating Fluids. 
IMPORTANT On transmissions which have been repaired the quantity of transmission oil drained +0.5 liters should be poured in.
 
FLUID SPECIFICATION *BF27.00-P-1001-01C 
REFER TO CAPACITIES & SPECIFICATIONS Transmissions up to production date 18.06.2010 and all transmissions 722.9 in combination with engine 629 Automatic transmission fluids (ATF, Specification 236.14). See https://bevo.mercedes-benz.com/index.php?language_id=1
REFER TO CAPACITIES & SPECIFICATIONS All transmissions 722.9 as of production date 21.06.2010 except transmission 722.9 in combination with engine 629 Automatic transmission fluids (ATF, Specification 236.15). See https://bevo.mercedes-benz.com/index.php?language_id=1
5 Start engine    
6 Call up the transmission fluid temperature using STAR DIAGNOSIS   AD00.00-P-2000-04A
7.1 Bring transmission oil temperature to 90 °C/194 °F  Vehicles with additional transmission oil cooler
IMPORTANT Only with previous removal/replacement  of additional transmission oil cooler.
IMPORTANT Thermostat opens at 90°C/194°F. 
IMPORTANT Engine speed 2500 rpm, selector lever in position "P".
 
7.2 Bring transmission oil temperature to 45°C/113°F  Vehicles without additional transmission oil cooler
IMPORTANT On vehicles without additional transmission oil cooler and with chamfered transmission oil pan and with white or green overflow pipe (1) the transmission oil temperature must be 45 °C/113 °F  .
 
7.3 Bring transmission oil temperature to 35°C/95°F  Vehicles without additional transmission oil cooler
IMPORTANT On vehicles without additional transmission oil cooler and without chamfered transmission oil pan and with black overflow pipe (1) the transmission oil temperature must be 35 °C/95 °F. 
 
8.1 Switch off engine and allow transmission oil to cool down Vehicles with additional transmission oil cooler
IMPORTANT Only with previous removal/replacement  of additional transmission oil cooler.
 
8.2 Turn off engine Vehicles without additional transmission oil cooler  
9 Call up the transmission fluid temperature using STAR DIAGNOSIS IMPORTANT On transmissions with chamfered transmission oil pan and with white or green overflow pipe (1) the transmission oil temperature must be 45 °C/113 °F. 
IMPORTANT On transmissions without chamfered transmission oil pan and with black overflow pipe (1) the transmission oil temperature must be 35 °C/95 °F. 
 
10 Start engine and allow to run in selector lever position "P"    
11 Pump transmission oil using oil dispenser into transmission IMPORTANTAfter replacing the transmission and torque converter: 
Pour in approx. 4 liters of transmission oil.
IMPORTANTIf the torque converter has not been emptied: 
Pour in approx. 2 liters of transmission oil.
 
FLUID SPECIFICATION *BF27.00-P-1001-01C 
  Correct transmission fluid level     
12 Shift through "P-R-N-D" several times with the vehicle stationary and the engine idling    
13 Allow engine to idle in selector lever position "P"    
14 Call up the transmission fluid temperature using STAR DIAGNOSIS IMPORTANT Because the overflow tube (1) within the oil pan is designed for operation at the specified fluid temperature, this temperature should never exceed the level indicated.
IMPORTANT On transmissions with chamfered transmission oil pan and with white or green overflow pipe (1) the transmission oil temperature must be 45 °C/113 °F. 
IMPORTANT On transmissions without chamfered transmission oil pan and with black overflow pipe (1) the transmission oil temperature must be 35 °C/95 °F. 
 
15 Remove the adapter (2)    
16 Drain off constant oil flow (arrow a) at specified transmission oil temperature, until only drops come out (refer to correct oil filling capacity (arrow b)) NOTES It is essential that the engine be running at idle speed, and that the temperature of the transmission fluid not exceed the specified level. If the operation is carried out with the fluid at a higher temperature, too much fluid will be drained.
IMPORTANT If the oil flow is not constant after opening the drain screw, the transmission oil level has to be corrected (as of operation step 11) and then adjusted again.
IMPORTANT On transmissions with chamfered transmission oil pan and white or green overflow pipe (1) the transmission oil temperature must be 45 °C/113 °F. 
IMPORTANT On transmissions without chamfered transmission oil pan and black overflow pipe (1) the transmission oil temperature must be 35 °C/95 °F. 
 
17 Replace sealing ring and screw in oil drain screw (3) TORQUE SPECIFICATION *BA27.10-P-1001-03D 
18 Turn off engine    
19 Lower vehicle    
OIL PAN, AUTOMATIC TRANSMISSION

Number Designation Transmission 722.9
BA27.10-P-1001-03D Drain plug on transmission oil pan Nm 22
AUTOMATIC TRANSMISSION

Number Designation Transmission 722.9 except 722.93/96 Transmission 722.93
BF27.00-P-1001-01C Filling capacity Initial charge Liters 9 7.1
during oil change Liters - -
Specifications for Operating Fluids Specification Automatic transmission fluids (ATF, Specification 236.14). See https://bevo.mercedes-benz.com/index.php?language_id=1 Automatic transmission fluids (ATF, Specification 236.14). See https://bevo.mercedes-benz.com/index.php?language_id=1
Specification Automatic transmission fluids (ATF, Specification 236.15). See https://bevo.mercedes-benz.com/index.php?language_id=1 Automatic transmission fluids (ATF, Specification 236.15). See https://bevo.mercedes-benz.com/index.php?language_id=1