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Home >> Mercedes Benz >> 2013 >> GLK350 Base >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Crank Assembly - 204 Chassis >> Testing & Repair >> Remove/install flywheel/drive plate >> Remove/install flywheel/drive plate - AR03.30-P-8001FH

Remove/install flywheel/drive plate - AR03.30-P-8001FH

ENGINE 276 in MODEL 204 

ENGINE 276, 278 in MODEL 207 

Fig 1: Identifying Flywheel/Drive Plate Remove/Install Components
G09989978Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Remove automatic transmission with torque converter ENGINE 276 in MODEL 204
ENGINE 276, 278 in MODEL 207
 
TRANSMISSION 722.9 (except 722.96/997) in MODEL 204, 207 with ENGINE 276 AR27.10-P-0500CV
TRANSMISSION 722.96 in MODEL 204.0/9 with ENGINE 276
TRANSMISSION 722.96 in MODEL 207.3 with ENGINE 276
AR27.10-P-0500CWX
2 Install retaining lock for crankshaft/starter ring gear ENGINE 276 in MODEL 204
ENGINE 276, 278 in MODEL 207
 
MODEL 204.05/25 with ENGINE 276
MODEL 207 with ENGINE 276, 278
AR03.30-P-5000CV 
ENGINE 276 in MODEL 204.08/98 AR03.30-P-5000CWX 
3 Remove screw/bolts (1a) from drive plate (1)   AR03.30-P-8001-02MM
NOTES
Do not use any impact wrench/driver or compressed air tool to screw the screw/bolts (1a) in and out.
The thread in the crankshaft flange will be damaged otherwise.
INSTALLATION IMPORTANT Replace screw/bolts (1a).
 
TORQUE SPECIFICATION Bolt, starter ring gear/drive plate to crankshaft *BA03.30-P-1002-01M 
SPECIAL TOOL Socket wrench bit Figure
SPECIAL TOOL Retaining lock Figure
4 Remove drive plate (1) from crankshaft flange INSTALLATION IMPORTANT The cylinder pin (2) determines the installation position of drive plate (1).  
INSPECT Check     
5 Check threaded union (3) in drive plate (1) For damaged or loose threaded unions (3):

Install new drive plate (1).
 
6 Install in the reverse order    
7 Perform default initialization and then sensor rotor adaptation using the diagnostic system Only when replacing the clutch plate (1).  
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04A
IMPORTANT Menu guidance:
  • Control unit
  • Adaptations
  • Teach-in processes
FLYWHEEL, DRIVE PLATE, VIBRATION DAMPER, STARTER RING GEAR

Number Designation ENGINE 276 ENGINE 278
BA03.30-P-1002-01M Bolt, starter ring gear/drive plate to crankshaft Stage 1 Nm 20 20
Stage 2 Nm 45 45
Stage 3 ∠° 90 90
Fig 2: Identifying Socket Wrench Bit (001 589 65 09 00)
G09989979Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Retaining Lock (112 589 03 40 00)
G09989980Courtesy of MERCEDES-BENZ USA