Remove/Install Bottom Engine Compartment Paneling - AR61.20-P-1105CY

MODEL 204.9 

Fig 1: Identifying Bottom Engine Compartment Paneling Remove/Install Components

Courtesy of MERCEDES-BENZ USA

Shown for engine 642 

Fig 2: Identifying Bottom Engine Compartment Paneling Remove/Install Components

Courtesy of MERCEDES-BENZ USA

MODIFICATION NOTES

2.10.08

Tightening torque for underbody protection plate added

Figure item, etc.	Work instructions
	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.	AS00.00-Z-0010-01A
	Raise vehicle with vehicle lift
1	Center engine compartment paneling	Vehicles without code (430) Offroad package or without code (481) Underride guard Unscrew bolts (3, 4) and remove center engine compartment paneling (1).
2	Underbody protection plate	Vehicles with code (430) Offroad package or with code (481) Underride guard Unscrew bolts (3, 4) and remove underbody protection plate (2).
			*BA61.40-P-1001-01D
5	Front engine compartment paneling	On vehicles without code (430) Offroad package or without code (481) Underride guard, first remove center engine compartment paneling (1). On vehicles with code (430) Offroad package or with code (481) Underride guard, first remove underbody protection plate (2). Unscrew bolts (6) and remove front engine compartment paneling (5).
7	Rear engine compartment paneling	Vehicles without code (430) Offroad package or without code (481) Underride guard: Unscrew bolts (4, 8) and remove rear engine compartment paneling (7). Vehicles with code (430) Offroad package or with code (481) Underride guard: Unscrew bolts (4, 8). Lower underbody protection plate (2) by loosening bolts (3) and remove rear engine compartment paneling (7).
		Bolts (3, 4)	*BA61.40-P-1001-01D

UNDERBODY PROTECTION

Number	Designation		Model 204 with code 481/430
BA61.40-P-1001-01D	Bolt, underbody protection plate	Nm	17