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Hydraulic brake system - replacing brake fluid - AP42.50-P-4280G

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Model 460, 461 

Model 463 except code 979 (Special protection MB Guard) 

Illustration shows model 461.302 

Fig 1: Identifying Brake Fluid Reservoir
G10038110Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
DANGER Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A
NOTES Brake fluid notes   AH42.50-P-0001-01A
1 Open engine hood    
CLEANING Clean     
2 Clean cap and brake fluid reservoir (1)    
3 Unscrew cap    
4 Suction off brake fluid from brake fluid reservoir (1)    
5 Fill with new brake fluid up to the "MAX" mark in the brake fluid reservoir (1)    
REFER TO CAPACITIES & SPECIFICATIONS General brake fluid   DOT 4. See GENERAL BRAKE FLUID (https://bevo.mercedes-benz.com/index.php?language_id=1)
REFER TO CAPACITIES & SPECIFICATIONS Brake fluids (DOT 4 plus)   MB 331.0 brake fluid A 000 989 08 07
    FLUID SPECIFICATION Brake fluid *BF42.10-P-1001-01B 
6 Connect filling and bleeding unit on brake fluid reservoir (1) and switch on    
REFER TO SPECIAL TOOLS 000 588 01 82 00 Filling unit   WS25.00-P-0016B
IMPORTANT Pay attention to manufacturer's operating instructions.
7 Raise vehicle    
8 Remove front wheel-and-tire assemblies   AP40.10-P-4050G
9 Allow brake fluid to flow out at bleed screws on brake calipers    
REFER TO TESTING & REPAIR Model 460, 461
Model 463 (except 463.270/271)
up to model year 2013
except code 979 (Special protection MB Guard)
AR42.10-P-0010GG
REFER TO TESTING & REPAIR Model 463.270/271
except code 979 (Special protection MB Guard)
AR42.10-P-0010GX
TORQUE SPECIFICATION Bleed screw at front axle fixed brake caliper, bleed screw at front axle fixed brake caliper *BA42.10-P-1001-02B 
TORQUE SPECIFICATION Bleed screw to front axle floating brake caliper, bleed screw to front axle floating brake caliper *BA42.10-P-1001-03G 
TORQUE SPECIFICATION Bleed screw at rear axle floating caliper, bleed screw on rear axle floating caliper
New brake fluid must escape without any bubbles via the bleed hose:
↓
Carrying out bleeding operation
*BA42.10-P-1001-17B 
10 Allow brake fluid to flow out at bleed screws on central clutch release bearing Vehicles with manual transmission  
  AP29.00-P-2981G
New brake fluid must escape without any bubbles via the bleed hose:
↓
Carrying out bleeding operation
 
CLEANING Clean     
11 Clean brake fluid off wheel brake cylinders, brake cover plate, brake calipers and clutch slave cylinders    
INSPECT Check     
12 Check the clutch operator for proper operation and leaktightness Vehicles with manual transmission
If complaint present
↓
Determine and rectify cause, subject to separate repair order.
 
13 Check brake system for leaks If complaint present
↓
Determine and rectify cause, subject to separate repair order.
 
14 Install in the reverse order    
15 Correct fluid level in brake fluid reservoir (1)   AP42.50-P-4210G
FRONT AXLE FIXED BRAKE CALIPER

Number Designation Model 460 Model 461, 463
BA42.10-P-1001-02B Bleed screw at front axle fixed brake caliper Nm 14 14
FRONT AXLE FLOATING BRAKE CALIPER

Number Designation Model 463.270/271
BA42.10-P-1001-03G Bleed screw to front axle floating brake caliper Nm 17
REAR AXLE FLOATING CALIPER

Number Designation Model 461, 463 (except 463.270/271/272/273) Model 463.270/271/272/273
BA42.10-P-1001-17B Bleed screw on rear axle floating caliper Nm 15 17
BRAKE FLUID

Number Designation Model 460, 461 Model 463
BF42.10-P-1001-01B Brake fluid Filling capacity Liter ≈0, 45-0, 6 ≈0, 6...0, 83
Specification DOT 4. See GENERAL BRAKE FLUID (https://bevo.mercedes-benz.com/index.php?language_id=1) DOT 4. See GENERAL BRAKE FLUID (https://bevo.mercedes-benz.com/index.php?language_id=1)
Specification MB 331.0 brake fluid A 000 989 08 07 MB 331.0 brake fluid A 000 989 08 07