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Home >> Mercedes Benz >> 2013 >> GL63 >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Air Intake, Turbocharging - 166 Chassis >> Testing & Repair >> Remove/install engine charge air channel downstream of charge air cooler - AR09.41-P-8624OGR

Remove/install engine charge air channel downstream of charge air cooler - AR09.41-P-8624OGR

ENGINE 642 in MODEL 166 

Fig 1: Identifying Engine Charge Air Channel Downstream Of Charge Air Cooler Remove/Install Components
G09981863Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Detach charge air hose at engine charge air duct downstream of charge air cooler (1)   AR09.41-P-8625OGR 
2 Disconnect electrical connector at charge air temperature sensor    
3 Remove right air filter housing   AR09.10-P-1150OGR 
4 Remove bolts (2) TORQUE SPECIFICATION Bracket, throttle valve actuator to cylinder head *BA09.41-P-1006-01J 
5 Remove bolts (3, 4) TORQUE SPECIFICATION Engine charge air duct downstream of charge air cooler to throttle valve actuator *BA09.41-P-1005-01J 
6 Remove engine charge air channel downstream of charge air cooler (1) INSTALLATION IMPORTANT Replace seal.  
7 Install in the reverse order    
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
8 Test run engine and check for leaks    
CHARGE AIR PIPE/CHARGE AIR COOLING

Number Designation ENGINE 642
BA09.41-P-1005-01J Engine charge air duct downstream of charge air cooler to throttle valve actuator Nm 9
CHARGE AIR PIPE/CHARGE AIR COOLING

Number Designation ENGINE 642
BA09.41-P-1006-01J Bracket, throttle valve actuator to cylinder head Nm 9