Bleed brake system - AR42.10-P-0010CW
MODEL 166, 172, 204
Illustration shows model 204
| Remove/install | |||
| Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | AS42.50-Z-0001-01A | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Notes on repairs to brake system | AH42.00-P-0003-01A | ||
| Brake fluid notes | AH42.50-P-0001-01A | ||
| 1 | Open engine hood and raise to vertical position | MODEL 204.3 | AR88.40-P-1000EW |
| MODEL 166 | AR88.40-P-1000GQ | ||
| MODEL 172.4 | AR88.40-P-1000V | ||
| 2 | Remove cover over left suspension strut tower | MODEL 166 | |
| Clean | |||
| 3 | Clean area around cap (1) on brake fluid reservoir (2) | Assembly cleaner | *BR00.45-Z-1028-04A |
| 4 | Unscrew cap (1) on brake fluid reservoir (2) | ||
| 5 | Fill with new brake fluid up to the "MAX" mark in the brake fluid reservoir (2) | MODEL 166 |
*BF42.10-P-1001-01G |
MODEL 172 |
*BF42.10-P-1001-01A | ||
MODEL 204 |
*BF42.10-P-1001-01J | ||
| 6 | Connect filling and bleeding unit (01) onto brake fluid reservoir (2) and switch on | Brake fluid change unit with supply tank (10-20 l) 1 |
|
| 7 | Remove front wheels | ||
| MODEL 172.475 | AP40.10-P-4050V | ||
| 8 | Carrying out bleeding operation | MODEL 166, 172 | AR42.10-P-0010-02EW |
| MODEL 204 | AR42.10-P-0010-02CW | ||
MODEL 166 |
*BA42.10-P-1001-12L | ||
| *BA42.10-P-1002-12J | |||
MODEL 166 |
*BA42.10-P-1001-10L | ||
| *BA42.10-P-1003-10J | |||
MODEL 172, 204 with TRANSMISSION 711.6 MODEL 204 with TRANSMISSION 716.6 |
*BA25.20-P-1001-01B | ||
| 9 | Install in the reverse order | ||
| Check | |||
| 10 | Check brake system for leaks | MODEL 166 | AR42.10-P-0100-01GZ |
| MODEL 172, 204 | AR42.10-P-0100-01V | ||
| 11 | Correct fluid level in brake fluid reservoir (2) | ||
| MODEL 166 | AP42.10-P-4210GZ | ||
| MODEL 172 | AP42.10-P-4210V | ||
| MODEL 204 | AP42.10-P-4210CW | ||
| 12 | Close engine hood | MODEL 204.3 | AR88.40-P-1000EW |
| MODEL 166 | AR88.40-P-1000GQ | ||
| MODEL 172.4 | AR88.40-P-1000V |
CLUTCH OPERATING SYSTEM
| Number | Designation | TRANSMISSION 711.6 in MODEL 117, 156, 171, 172, 176, 203, 204, 207, 212, 242, 246 | TRANSMISSION 716.6 in MODEL 163, 170, 171, 202, 203, 204, 207, 208, 209, 210, 212, 230 | |
|---|---|---|---|---|
| BA25.20-P-1001-01B | Bleed screw to central clutch operator | Nm | 9 | 9 |
FRONT AXLE BRAKE CALIPER
| Number | Designation | MODEL 166 (except 166.074/874) | MODEL 166.074/874 | |
|---|---|---|---|---|
| BA42.10-P-1001-10L | Bleed screw to brake caliper | Nm | 16 | 16 |
REAR AXLE BRAKE CALIPER
| Number | Designation | MODEL 166 | |
|---|---|---|---|
| BA42.10-P-1001-12L | Bleed screw to brake caliper | Nm | 11 |
REAR AXLE BRAKE CALIPER
| Number | Designation | MODEL 172 | MODEL 204 | |
|---|---|---|---|---|
| BA42.10-P-1002-12J | Bleed screw to brake caliper | Nm | 18 | 18 |
FRONT AXLE BRAKE CALIPER
| Number | Designation | MODEL 172 | MODEL 204 (except 204.077/277/377/9) | |
|---|---|---|---|---|
| BA42.10-P-1003-10J | Bleed screw on brake caliper | Nm | 18 | 18 |
FRONT AXLE BRAKE CALIPER
| Number | Designation | MODEL 204.077/277/377 | MODEL 204.9 | |
|---|---|---|---|---|
| BA42.10-P-1003-10J | Bleed screw on brake caliper | Nm | 18 | 18 |
BRAKE FLUID
| Number | Designation | MODEL 172 | ||
|---|---|---|---|---|
| BF42.10-P-1001-01A | Brake fluid | Filling capacity | Liter | ≈0, 5 |
| Specifications for Operating Fluids, Specification | DOT 4. See GENERAL BRAKE FLUID (https://bevo.mercedes-benz.com/index.php?language_id=1) | |||
| Specifications for Operating Fluids, Specification | DOT 4. See GENERAL BRAKE FLUID (https://bevo.mercedes-benz.com/index.php?language_id=1) | |||
BRAKE FLUID
| Number | Designation | MODEL 166 | ||
|---|---|---|---|---|
| BF42.10-P-1001-01G | Brake fluid | Filling capacity | Liter | ≈0, 8 |
| Specification | DOT 4. See GENERAL BRAKE FLUID (https://bevo.mercedes-benz.com/index.php?language_id=1) | |||
| Specification | DOT 4. See GENERAL BRAKE FLUID (https://bevo.mercedes-benz.com/index.php?language_id=1) | |||
BRAKE FLUID
| Number | Designation | MODEL 204 | ||
|---|---|---|---|---|
| BF42.10-P-1001-01J | Brake fluid | Filling capacity | Liter | ≈0, 5 |
| Specification | DOT 4. See GENERAL BRAKE FLUID (https://bevo.mercedes-benz.com/index.php?language_id=1) | |||
| Specification | DOT 4. See GENERAL BRAKE FLUID (https://bevo.mercedes-benz.com/index.php?language_id=1) | |||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1028-04A | Assembly cleaner |