Assess condition of brake linings - AP42.10-P-4252T
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MODEL 211
| Check | |||
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Notes on repairs to brake system | AH42.00-P-0003-01A | ||
| 1 | Assess lining thickness (1) of brake pads on front axle | ||
| Brake pad thickness If, in exceptional cases, assessment by means of visual inspection is not possible, ↓ remove wheels to conduct assessment, subject to separate repair order. |
*BE42.10-P-1001-05H | ||
| 2 | Assess lining thickness (1) of brake pads on rear axle | ||
| Brake pad thickness If, in exceptional cases, assessment by means of visual inspection is not possible, ↓ remove wheels to conduct assessment, subject to separate repair order. |
*BE42.10-P-1001-15G | ||
| 3 | Determine likely remaining distance of brake linings | AP42.10-P-4253-03EW | |
In order to avoid an unscheduled workshop visit between services, it is necessary to determine the remaining distance of the present brake linings. If the remaining distance determined is smaller than the next service interval, premature brake pad replacement should be recommended to the customer. |
CHECK VALUES FOR FRONT BRAKE SHOE
| Number | Designation | MODEL 211.020/022/220/222, MODEL 211.054/254 with floating brake caliper | MODEL 211.080/082/087/280/282/287 | ||
|---|---|---|---|---|---|
| BE42.10-P-1001-05H | Brake pad thickness | New (with pad backing plate) | mm | 20, 1 | 18 |
| Wear limit (without pad backing plate) | mm | 2 | 2 | ||
| Wear limit (with pad backing plate) for maintenance service | mm | 11, 8 | 11 | ||
| Wear limit (without pad backing plate) for maintenance service | mm | 6, 3 | - | ||
| Response of wear limit | mm | ≈3 | ≈2 | ||
CHECK VALUES FOR FRONT BRAKE SHOE
| Number | Designation | MODEL 211.083/283 | MODEL 211.084/089/092/284/289/292 with CODE 950 or with CODE 952 | ||
|---|---|---|---|---|---|
| BE42.10-P-1001-05H | Brake pad thickness | New (with pad backing plate) | mm | 20 | 20 |
| Wear limit (without pad backing plate) | mm | 2 | 2 | ||
| Wear limit (with pad backing plate) for maintenance service | mm | 11 | 12 | ||
| Wear limit (without pad backing plate) for maintenance service | mm | - | 6 | ||
| Response of wear limit | mm | ≈3 | ≈3 | ||
CHECK VALUES FOR FRONT BRAKE SHOE
| Number | Designation | MODEL 211.084/089/092/284/289/292 except CODE 950 or except CODE 952 | MODEL 211.090/290 | ||
|---|---|---|---|---|---|
| BE42.10-P-1001-05H | Brake pad thickness | New (with pad backing plate) | mm | 18, 5 | 18, 5 |
| Wear limit (without pad backing plate) | mm | 2 | 2 | ||
| Wear limit (with pad backing plate) for maintenance service | mm | 11 | 11, 8 | ||
| Wear limit (without pad backing plate) for maintenance service | mm | 5, 5 | 5, 8 | ||
| Response of wear limit | mm | ≈3 | ≈3 | ||
CHECK VALUES FOR FRONT BRAKE SHOE
| Number | Designation | MODEL 211.029 | MODEL 211.054/254 with fixed brake caliper, MODEL 211.608/620 with fixed brake caliper | ||
|---|---|---|---|---|---|
| BE42.10-P-1001-05H | Brake pad thickness | New (with pad backing plate) | mm | 17, 8 | 16, 9 |
| Wear limit (without pad backing plate) | mm | 2 | 1, 8 | ||
| Wear limit (with pad backing plate) for maintenance service | mm | 10, 8 | 10, 2 | ||
| Wear limit (without pad backing plate) for maintenance service | mm | 5 | 5 | ||
| Response of wear limit | mm | ≈3 | ≈3 | ||
CHECK VALUES FOR FRONT BRAKE SHOE
| Number | Designation | MODEL 211.004/006/016/023/042/061/206/216/242/261/606, MODEL 211.026/065 with floating brake caliper | MODEL 211.007/008/208, MODEL 211.041/241 with floating brake caliper, MODEL 211.052 except CODE 950, except CODE 951 or except CODE 952, MODEL 211.608 with floating brake caliper | ||
|---|---|---|---|---|---|
| BE42.10-P-1001-05H | Brake pad thickness | New (with pad backing plate) | mm | 20 | 20, 1 |
| Wear limit (without pad backing plate) | mm | 2 | 2 | ||
| Wear limit (with pad backing plate) for maintenance service | mm | 11 | 11, 8 | ||
| Wear limit (without pad backing plate) for maintenance service | mm | 5, 5 | 6, 3 | ||
| Response of wear limit | mm | ≈3 | ≈3 | ||
CHECK VALUES FOR FRONT BRAKE SHOE
| Number | Designation | MODEL 211.026/065 with fixed brake caliper, MODEL 211.028/056/070/076/223/226/256/265/270/276/616 | MODEL 211.041/241 with fixed brake caliper, MODEL 211.052 with CODE 950, with CODE 951, or with CODE 952, with fixed brake caliper, MODEL 211.072/272 with CODE 494, with CODE 498, with CODE 625, MODEL 211.072 with CODE 950, with CODE 951, with CODE 952 | ||
|---|---|---|---|---|---|
| BE42.10-P-1001-05H | Brake pad thickness | New (with pad backing plate) | mm | 17 | 16, 9 |
| Wear limit (without pad backing plate) | mm | 2 | 1, 8 | ||
| Wear limit (with pad backing plate) for maintenance service | mm | 11 | 10, 2 | ||
| Wear limit (without pad backing plate) for maintenance service | mm | 6, 5 | 5 | ||
| Response of wear limit | mm | ≈3 | ≈3 | ||
CHECK VALUES FOR FRONT BRAKE SHOE
| Number | Designation | MODEL 211.072/272 except code 494, except CODE 498, except CODE 625, model 211.072 except CODE 950, except CODE 951, except CODE 952 | MODEL 211.077/277 | ||
|---|---|---|---|---|---|
| BE42.10-P-1001-05H | Brake pad thickness | New (with pad backing plate) | mm | 17, 8 | 17, 55 |
| Wear limit (without pad backing plate) | mm | 2 | 1, 2 | ||
| Wear limit (with pad backing plate) for maintenance service | mm | 10, 4 | 10, 9 | ||
| Wear limit (without pad backing plate) for maintenance service | mm | 5, 4 | 5, 4 | ||
| Response of wear limit | mm | ≈3 | ≈3 | ||
CHECK VALUES FOR REAR BRAKE PAD
| Number | Designation | MODEL 211.004/006/016/023/026/028/042/056/061/065/070/080/082/083/087/206/216/223/226/242/256/261/265/270/280/282/283/287/606/616 | MODEL 211.007/008/020/022/041/052/054/072/084/089/090/092/208/220/222/241/254/272/284/289/290/292/608/620 | ||
|---|---|---|---|---|---|
| BE42.10-P-1001-15G | Brake pad thickness | New (with pad backing plate) | mm | 15, 5 | 16 |
| Wear limit (without pad backing plate) | mm | 2 | 2 | ||
| Wear limit (with pad backing plate) for maintenance service | mm | 11 | 9, 5 | ||
| Wear limit (without pad backing plate) for maintenance service | mm | 5, 5 | 4, 5 | ||
| Wear indicator activated | mm | 2 | 2...3 | ||
CHECK VALUES FOR REAR BRAKE PAD
| Number | Designation | MODEL 211.026/065 with CODE 491, with CODE 498, with CODE 625 | MODEL 211.029 | ||
|---|---|---|---|---|---|
| BE42.10-P-1001-15G | Brake pad thickness | New (with pad backing plate) | mm | 16 | 16 |
| Wear limit (without pad backing plate) | mm | 2 | 2 | ||
| Wear limit (with pad backing plate) for maintenance service | mm | 11, 5 | 9, 9 | ||
| Wear limit (without pad backing plate) for maintenance service | mm | - | 4, 2 | ||
| Wear indicator activated | mm | 3 | 2...3 | ||
CHECK VALUES FOR REAR BRAKE PAD
| Number | Designation | MODEL 211.076/276 | MODEL 211.077/277 | ||
|---|---|---|---|---|---|
| BE42.10-P-1001-15G | Brake pad thickness | New (with pad backing plate) | mm | 16 | 15 |
| Wear limit (without pad backing plate) | mm | 2 | 1, 8 | ||
| Wear limit (with pad backing plate) for maintenance service | mm | 10 | 8, 9 | ||
| Wear limit (without pad backing plate) for maintenance service | mm | 5, 5 | 4, 4 | ||
| Wear indicator activated | mm | ≈2 | 2...3 | ||