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Home >> Mercedes Benz >> 2013 >> G63 >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Axle - 463 Chassis >> Testing & Repair >> Remove/install joint housing with drive shaft >> Remove/install joint housing with drive shaft - AR33.20-P-0600A

Remove/install joint housing with drive shaft - AR33.20-P-0600A

MODEL 460, 461 (except 461.331) 

MODEL 463 (except 463.270/271) up to model year 2013 

MODIFICATION NOTES

29.6.15 Multipurpose grease   BF33.20-P-1001-02A
23.7.15 Value changed: multipurpose grease BF33.20-P-1001-02A  
Fig 1: Drive Shaft Joint Housing Remove/Install Components (1 Of 2)
G10780363Courtesy of MERCEDES-BENZ USA
Fig 2: Drive Shaft Joint Housing Remove/Install Components (2 Of 2)
G10780364Courtesy of MERCEDES-BENZ USA
REMOVING Remove     
1 Remove fixed caliper   AR42.10-P-0105GG
2 Remove brake disk   AR42.10-P-0220GG
3 Unscrew steering damper    
4 Remove differential lock shift cylinder When removing left joint housing.
Model 460, 461 (except 461.331)
with code A70 (Differential lock, front axle)
Model 463 (except 463.270/271)
up to model year 2013
with code A70 (Differential lock, front axle)/Facelift 2012
AR33.40-P-0403GG 
5 Unscrew castle nut from tie rod and press off tie rod end (1) SPECIAL TOOL Puller Figure
6 Measure stop screw for wheel angle and note down dimension    
7 Detach seal retainer (2)    
8 Detach kingbolt at the top (3) NOTES
The shims (9) must be secured to the kingpin at the top (3) and must not be swapped.
Otherwise the pretension of the steering knuckle bearing will have to be adjusted again.
 
9 Detach steering knuckle arm at the bottom (4) NOTES
The shims (10) must be secured to the steering knuckle arm and steering arm (2) and must not be swapped.
Otherwise the pretension of the steering knuckle bearing will have to be adjusted again.
 
10 Remove joint housing (5) with drive shaft    
11 Secure tapered roller bearing to associated kingpin and steering knuckle arm    
12 Remove shaft seal (7) SPECIAL TOOL Internal extractor Fig 3
SPECIAL TOOL Counter stay Fig 5
13 Remove bushing (8) SPECIAL TOOL Internal extractor Fig 3
SPECIAL TOOL Counter stay Fig 5
INSPECT Check     
14 Check tie rod end for rust attack by lifting boot    
15 Check ball heads for play and replace if necessary SPECIAL TOOL Test panel Fig 6
16 Check removed parts for wear and damage; replace if necessary    
CLEAN Clean     
17 Clean removed parts    
INSTALLING Install     
18 Install bushing (8)    
19 Coat new shaft seal (7) with multipurpose grease and drive in flush MB multipurpose grease *BR00.45-Z-1017-06A 
SPECIAL TOOL Model 460, 461 (except 461.331) with front axle 730.3
Model 463 (except 463.270/271) with front axle 730.3
up to model year 2013\
Drift punch
Fig 7
20 Grease tapered roller bearing MB multipurpose grease *BR00.45-Z-1017-06A 
21 Install tapered roller bearing and sealing rings for kingpin in axle tube    
22 Install joint housing (5) with drive shaft    
23 Adjust steering knuckle bearing When replacing axle housing, joint housing (5) or kingpin and if shim (9) or shim (10) has been swapped or lost. AR33.25-P-0401A 
24 Install kingpin at top (3) with shim (9) TORQUE SPECIFICATION Bolt, kingpin to joint housing  
  *BA33.20-P-1003-01C 
25 Install steering knuckle arm at bottom (4) with shim (10) TORQUE SPECIFICATION Bolt, steering knuckle arm to joint housing *BA33.20-P-1002-01C 
26 Attach seal retainer (2) to joint housing (5) IMPORTANT Replace paper gasket and sealing ring.  
TORQUE SPECIFICATION Bolt, seal retainer to joint housing *BA33.20-P-1008-01C 
27 Remove screw plug (11) from joint housing (5)    
28 Pack joint housing (5) with lubricant and screw in screw plug (11) tightly FLUID SPECIFICATION Multipurpose grease *BF33.20-P-1001-02A 
TORQUE SPECIFICATION Joint housing screw plug *BA33.20-P-1001-01C 
29 Install differential lock shift cylinder When removing left joint housing.  
Model 460, 461 (except 461.331)
with code A70 (Differential lock, front axle)
Model 463 (except 463.270/271)
up to model year 2013
with code A70 (Differential lock, front axle)/Facelift 2012
AR33.40-P-0403GG 
30 Install brake disk   AR42.10-P-0220GG
31 Attach fixed brake caliper   AR42.10-P-0105GG
IMPORTANT Install new micro-encapsulated bolts.  
32 Grease stem of ball stud and bore in steering knuckle arm MB multipurpose grease *BR00.45-Z-1017-06A 
33 Attach tie rod (1) and secure castle nut with cotter pin TORQUE SPECIFICATION Nut, tie rod to track lever *BA33.15-P-1006-01A 
34 Adjust toe-in   AR40.20-P-0323GG
35 Install steering damper TORQUE SPECIFICATION Bolt, steering damper to steering damper bracket *BA33.20-P-1004-01C 
INSPECT Check     
36 Check toe-in at front axle and adjust if necessary   AR40.20-P-0323GG
37 Check wheel angle and, if necessary, set stop screw for wheel angle to measured value   AR40.20-P-0345AC
TRAILING ARMS, TRANSVERSE CONTROL ARMS

Number Designation Model 460, 461, 463
BA33.15-P-1006-01A Nut, tie rod to track lever Nm 140
WHEEL CONTROL, HUB

Number Designation Model 460, 461, 463
BA33.20-P-1001-01C Joint housing screw plug Nm 100
WHEEL CONTROL, HUB

Number Designation Model 460, 461, 463
BA33.20-P-1002-01C Bolt, steering knuckle arm to joint housing Nm 280
WHEEL CONTROL, HUB

Number Designation Model 460, 461, 463
BA33.20-P-1003-01C Bolt, kingpin to joint housing Nm 190
WHEEL CONTROL, HUB

Number Designation Model 460, 461, 463
BA33.20-P-1004-01C Bolt, steering damper to steering damper bracket Steering at 20° left steer (direction of travel) Nm 50
WHEEL CONTROL, HUB

Number Designation Model 460, 461, 463
BA33.20-P-1008-01C Bolt, seal retainer to joint housing Nm 25
JOINT HOUSING

Number Designation Model 460, 461, 463
BF33.20-P-1001-02A Multipurpose grease Filling capacity g 250
Sheet   Wheel bearing grease (NLGI grade 2, Specification 267.1). See https://bevo.mercedes-benz.com/index.php?language_id=1
Fig 3: Identifying Internal Extractor (000 589 29 33 00)
G10780365Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Puller (601 589 04 33 00)
G10238267Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Counter Stay (000 589 34 33 00)
G07707764Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Test Panel (385 589 03 63 00)
G10779775Courtesy of MERCEDES-BENZ USA
Fig 7: Identifying Drift Punch (460 589 18 15 00)
G10780369Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1017-06A MB multipurpose grease A 001 989 34 51 11