LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2013 >> G63 >> Repair and Diagnosis >> Suspension >> Electronic Suspension >> Suspension - 463 Chassis >> Testing & Repair >> Remove/install rear spring >> Remove/install rear spring - AR32.20-P-0230GX

Remove/install rear spring - AR32.20-P-0230GX

MODEL 461 

MODEL 463 up to model year 2013 

MODIFICATION NOTES

4.12.12 Detach link rod stabilizer bar from frame, added Operation step 9  

Shown on model 461.392 on second rear axle of left side of vehicle 

Fig 1: Rear Spring Remove/Install Components - Shown On Model 461.392 On Second Rear Axle Of Left Side Of Vehicle
G10780297Courtesy of MERCEDES-BENZ USA

Shown on MODEL 463 on right side of vehicle 

Fig 2: Rear Spring Remove/Install Components - Shown On Model 463 On Right Side Of Vehicle
G10780298Courtesy of MERCEDES-BENZ USA
Fig 3: Rear Spring Remove/Install Components (1 Of 3)
G10780299Courtesy of MERCEDES-BENZ USA
Fig 4: Rear Spring Remove/Install Components (2 Of 3)
G10780300Courtesy of MERCEDES-BENZ USA
Fig 5: Rear Spring Remove/Install Components (3 Of 3)
G10780301Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  caused by pinching or crushing when working on springs or spring bodies that are under tension Use only approved tensioning devices; additionally screen off hazardous area if necessary. Check special tools for damage and proper operation (visual inspection). Wear protective gloves. AS00.00-Z-0001-01A
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A
NOTES Brake fluid notes   AH42.50-P-0001-01A
1 Lift/jack up vehicle   AR00.60-P-1000G
2 Remove rear wheels    
REFER TO MAINTENANCE     AP40.10-P-4050G
3.1 Detach linkage of ALB controller (5) from axle housing Vehicles with ALB controller on axle housing  
3.2 Detach linkage from level sensor on trailing arm Vehicles without ALB controller on axle housing  
4 Support rear axle and secure to prevent it from falling down    
5 Detach hydraulic lines (4) at rear axle NOTES
The brake fluid expansion reservoir must not run empty.
Otherwise difficulties may be encountered when bleeding.
NOTES
Brake fluid may not make contact with paint.
Dripping brake fluid causes paint damage.
IMPORTANT Seal off connections immediately using stop plugs.
 
SPECIAL TOOL Record plug Figure
6 Detach electrical lines (7) at brackets    
7 Detach nuts (1) from dampers (2) TORQUE SPECIFICATION Bolt, shock absorber to rear axle *BA32.25-P-1001-03E 
8 Pull bolts out of dampers (2)    
9 Detach link rod stabilizer bar from frame Only with vehicles with stabilizer bar on rear axle, if necessary  
  AR32.35-P-2210GX 
10 Lower rear axle IMPORTANT Only lower the rear axle until the rear springs (3) can be removed.  
11 Remove rear springs (3) INSTALLATION IMPORTANT Check plastic hose (6) at first thread at top and at bottom on rear spring (3) for damage and replace if necessary. Ensure rear spring (3) is seated correctly.  
12 Install in the reverse order    
13 Bleed brake system and check for proper operation and leaktightness MODEL 461
MODEL 463 (except 463.270/271)
up to model year 2013
without CODE 979 (Special protection version)
AR42.10-P-0010GG
Model 463.270/271 AR42.10-P-0010GX
MODEL 463.236/248
up to model year 2013
with CODE 979 (Special protection version)
AR42.10-P-0010GS
14 Bleed differential lock hydraulic system   AR33.40-P-0701GG
REAR AXLE SHOCK ABSORBER

Number Designation MODEL 460, 461, 463
BA32.25-P-1001-03E Bolt, shock absorber to rear axle M16x1, 5 Nm 170
Fig 6: Identifying Record Plug (129 589 00 91 00)
G09975019Courtesy of MERCEDES-BENZ USA