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Home >> Mercedes Benz >> 2013 >> G63 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Suspension - 463 Chassis >> Testing & Repair >> Remove/install front engine mounts and/or engine support - AR22.10-P-1260GW

Remove/install front engine mounts and/or engine support - AR22.10-P-1260GW

ENGINES 157 in MODEL 463 

Fig 1: Front Engine Mounts And Engine Support Remove/Install Components
G10780135Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
  IMPORTANT General note:
Always  replace engine mount in pairs.
   
1 Detach ground line from battery   AR54.10-P-0003GW
NOTES Notes on battery   AH54.10-P-0001-01A
2 Open engine hood and move to vertical position   AR88.40-P-1000GG
3 Remove air filter housing   AR09.10-P-1150GW
4 Mount engine suspension lug   AR33.10-P-0105-01GW
TORQUE SPECIFICATION *BA01.30-P-1006-01X 
SPECIAL TOOL Fig 2
5 Remove air plenum chamber   AR83.10-P-9998GW
6 Raise vehicle   AR00.60-P-1000G
7 Remove front wheel    
8 Remove underride guard    
9 Remove exhaust pipe   AR49.10-P-5532GW
10 Remove single-pipe engine vibration damper   AR22.10-P-1152GW 
11 Unfasten exhaust pipe for auxiliary heater on LH wheel well paneling For vehicles with code (H12) Auxiliary heater  
12 Remove engine mount screw/bolts (3) from vehicle frame TORQUE SPECIFICATION *BA22.10-P-1001-01K 
13 Raise engine at front engine suspension lug IMPORTANT Ensure that no lines are overstretched and that engine and its detachable parts do not touch the body.
Load regulator
 
 
14 Remove starter   AR15.30-P-7100GWA
15 Detach electrical wiring harness (4) from RH engine support (2)    
16 Remove screw/bolts for engine support (1, 2) from cylinder crankcase INSTALLATION IMPORTANT First insert the lower RH screw/bolts in the RH engine support (2), then mount the RH engine support (2) on the cylinder crankcase.  
TORQUE SPECIFICATION *BA22.10-P-1005-01K 
17 Remove screw/bolt (6) for A/C compressor fron the LH engine support (2) TORQUE SPECIFICATION *BA83.55-P-1001-01R 
18 Remove engine support (1, 2) with engine mount (3)    
19 Detach engine mount (3) from engine support (1, 2) When replacing the engine mount (3)  
TORQUE SPECIFICATION *BA22.10-P-1009-01K 
20 Detach end stop (5) from engine mount (3) When replacing the engine mount (3)  
TORQUE SPECIFICATION *BA22.10-P-1010-01K 
21 Install in the reverse order    
CYLINDER HEAD

Number Designation Engine 157
BA01.30-P-1006-01X Screw/bolt, lifting eye to cylinder head Nm 14
REFRIGERANT COMPRESSOR

Number Designation Model 463
BA83.55-P-1001-01R Screw/bolt, refrigerant compressor to timing case and left engine support Nm 20
ENGINE MOUNTS, ENGINE SUPPORTS

Number Designation Engine 157
BA22.10-P-1001-01K Screw/bolt, front engine mount to frame   Nm 70
BA22.10-P-1005-01K Screw/bolt, engine support to cylinder crankcase Stage 1 Nm 20
Stage 2 ∠° 90
BA22.10-P-1009-01K Nut, front engine mount to engine support   Nm 107
BA22.10-P-1010-01K Bolt/nut for end stop on engine mount M12X90 Nm 70
Fig 2: Identifying Lifting Eye (278 589 00 40 00)
G07687690Courtesy of MERCEDES-BENZ USA