Remove/install lamp unit - AR82.10-P-4730EL
MODEL 218
Shown up to model year 2015 on left front lamp unit (E1)
Shown as of model year 2015 on left front lamp unit (E1) with CODE 642 (Dynamic right-hand traffic LED headlamp)
| Risk of death due to high voltage in xenon headlamps. Risk of explosion/risk of fire caused by highly flammable materials in the vicinity of damaged xenon bulbs. Risk of injury caused by UV light, hot components at xenon headlamps and glass splinters produced by bursting xenon bulbs. Risk of poisoning caused by inhalation of mercury vapors and by toxic salts and mercury compounds being ingested or coming into contact with skin | Do not touch parts conducting high voltage. Persons with active electronic implants (e.g. cardiac pacemakers) must never work on xenon headlamps. Switch off the entire lighting system. Wear insulated safety shoes, safety glasses and protective gloves. Remove highly inflammable materials from the hazard area. Ensure sufficient ventilation in the working area. | AS82.10-Z-0001-01A | |
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| Remove/install | |||
| 1 | Carry out initial startup of left front lamp unit (E1) or right front lamp unit (E2) | When replacing the left front lamp unit (E1) or the right front lamp unit (E2). | |
| AD00.00-P-2000-04A | |||
| 2.1 | Switch off ignition and remove transmitter key from electronic ignition lock control unit | MODEL 218 without CODE 889 (KEYLESS-GO) |
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| 2.2 | Switch off ignition and remove transmitter key or KEYLESS-GO start/stop button from electronic ignition lock control unit | MODEL 218 with CODE 889 (KEYLESS-GO) |
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| 3.1 | Remove bottom section of soundproofing at front | MODEL 218 with ENGINE 642, 651 | |
| AR94.30-P-5300EW | |||
| 3.2 | Remove front engine compartment paneling | MODEL 218 with ENGINE 157, 274, 276, 278 | |
| AR61.20-P-1105EW | |||
| 4.1 | Detach front bumper | When removing left front lamp unit (E1) or right front lamp unit (E2) individually. | AR88.20-P-2000-01EL |
Otherwise the paint may be damaged. as of model year 2015 with CODE 631 (LED high-performance headlamps) MODEL 218 as of model year 2015 with CODE 632 (Headlamps, LED, static, right-side traffic) MODEL 218 up to model year 2015 Installation: Tighten screws/bolts (2, 3, 4) after adjusting front bumper. MODEL 218 as of model year 2015 with CODE 640 (Full LED USA incl. ACTIVE MULTIBEAM LED) MODEL 218 as of model year 2015 with CODE 641 (Headlamps, LED, dynamic, left-side traffic) MODEL 218 as of model year 2015 with CODE 642 (Headlamps, LED, dynamic, right-side traffic) Installation: Tighten screws/bolts (2, 3, 4, 11) after adjusting front bumper. |
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| Gap dimension | *BE60.00-P-1001-01O | ||
| Figure | |||
| Figure | |||
| Figure | |||
| 4.2 | Remove front bumper | If the left front lamp unit (E1) and right front lamp unit (E2) are removed together. | |
| AR88.20-P-2000EL | |||
as of model year 2015 with CODE 631 (LED high-performance headlamps) MODEL 218 as of model year 2015 with CODE 632 (Headlamps, LED, static, right-side traffic) MODEL 218 up to model year 2015 Installation: Tighten screws/bolts (2, 3, 4) after adjusting front bumper. MODEL 218 as of model year 2015 with CODE 640 (Full LED USA incl. ACTIVE MULTIBEAM LED) MODEL 218 as of model year 2015 with CODE 641 (Headlamps, LED, dynamic, left-side traffic) MODEL 218 as of model year 2015 with CODE 642 (Headlamps, LED, dynamic, right-side traffic) Installation: Tighten screws/bolts (2, 3, 4, 11) after adjusting front bumper. |
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| 5 | Remove bolt (11) | MODEL 218 as of model year 2015 with CODE 640 (Full LED USA incl. ACTIVE MULTIBEAM LED) MODEL 218 as of model year 2015 with CODE 641 (Headlamps, LED, dynamic, left-side traffic) MODEL 218 as of model year 2015 with CODE 642 (Headlamps, LED, dynamic, right-side traffic) |
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| 6 | Push cover (1) to one side and remove screw/bolt (2) from left front lamp unit (E1) or right front lamp unit (E2) | ||
| 7 | Remove screws/bolts (3, 4) from left front lamp unit (E1) or right front lamp unit (E2) | ||
| 8 | Remove screw/bolt (7) from left front lamp unit (E1) or right front lamp unit (E2) | MODEL 218 up to model year 2015 |
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| 9 | Pull left front lamp unit (E1) or right front lamp unit (E2) forwards, release catch hook (8) and push left or right telescopic nozzle (5) to the rear | MODEL 218 up to model year 2015 |
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| 10 | Pull left front lamp unit (E1) or right front lamp unit (E2) forwards and disconnect electrical connection (10) | ||
| 11 | Remove left front lamp unit (E1) and right front lamp unit (E2) | ||
| 12.1 | Remove left xenon light control unit or right xenon light control unit | MODEL 218 up to model year 2015 with CODE 614 (Bi-xenon headlamps) MODEL 218 up to model year 2015 with CODE 618 (Bi-xenon headlamps) When replacing the left front lamp unit (E1) or the right front lamp unit (E2). |
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| AR82.10-P-4632EW | |||
| 12.2 | Remove left headlamp control unit and right headlamp control unit | MODEL 218 as of model year 2015 with CODE 631 (LED high-performance headlamps) MODEL 218 as of model year 2015 with CODE 632 (Headlamps, LED, static, right-side traffic) MODEL 218 as of model year 2015 with CODE 640 (Full LED USA incl. ACTIVE MULTIBEAM LED) MODEL 218 as of model year 2015 with CODE 641 (Headlamps, LED, dynamic, left-side traffic) MODEL 218 as of model year 2015 with CODE 642 (Headlamps, LED, dynamic, right-side traffic) MODEL 218 up to model year 2015 with CODE 621 (Intelligent Light System (left-hand traffic)) MODEL 218 up to model year 2015 with CODE 622 (Intelligent Light System) When replacing the left front lamp unit (E1) or the right front lamp unit (E2). |
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| AR82.10-P-4660EL | |||
| 13 | Remove left front actuation module 2, LED exterior lighting or right front actuation module 2, LED exterior lighting | MODEL 218 as of model year 2015 with CODE 631 (LED High Performance headlamps), MODEL 218 as of model year 2015 with CODE 632 (Static right-hand traffic LED headlamp), MODEL 218 as of model year 2015 with CODE 640 (Full LED USA incl. ACTIVE MULTIBEAM LED), MODEL 218 as of model year 2015 with CODE 641 (Dynamic left-hand traffic LED headlamp), MODEL 218 as of model year 2015 with CODE 642 (Dynamic right-hand traffic LED headlamp), MODEL 218 up to model year 2015 with CODE 621 (Intelligent Light System (left-hand traffic)) MODEL 218 up to model year 2015 with CODE 622 (Intelligent Light System) When replacing the left front lamp unit (E1) or the right front lamp unit (E2). |
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| AR82.10-P-4650EL | |||
| 14 | Remove left front actuation module 1, LED exterior lighting or right front actuation module 1, LED exterior lighting | MODEL 218 up to model year 2015 When replacing the left front lamp unit (E1) or the right front lamp unit (E2). |
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| AR82.10-P-4655EL | |||
| 15 | Install in the reverse order | ||
| 16 | Check adjustment of left front lamp unit (E1) or right front lamp unit (E2) | ||
| AP82.10-P-8260EW | |||
| 17 | Calibrate 360° camera in front with diagnostic system | MODEL 218 as of model year 2015 with CODE 501 (360° camera) |
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| AD00.00-P-2000-04A |
TEST VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS
| Number | Designation | MODEL 218.9 | MODEL 218.3 | |||
|---|---|---|---|---|---|---|
| BE60.00-P-1001-01O | Gap dimension | Engine hood to fender | Dimension "A" | mm | 4, 0 (±1) | 4, 0 (±1) |
| Engine hood to headlamp | Dimension "B" | mm | 4, 0 (±1) | 4, 0 (±1) | ||
| Engine hood to bumper | Dimension "C" | mm | 4, 0 (±1) | 4, 0 (±1) | ||
| Engine hood to A-pillar | Dimension "Q" | mm | 4, 5 (±1) | 4, 5 (±1) | ||
| Fender to headlamp | Dimension "R" | mm | 4, 0 (±1) | 4, 0 (±1) | ||
| Bumper to headlamp (circumferential) | Dimension "S" | mm | 3, 5 (±1) | 3, 5 (±1) | ||
| Mounting rail, bumper to engine hood | Dimension "T" | mm | 7, 5 (+0, 5) | 7, 5 (+0, 5) | ||
| Mounting rail, bumper to engine hood | Dimension "U" | mm | 1, 0 (±0, 5) | 1, 0 (±0, 5) | ||
| Picture | AR60.00-P-0700-01E L | AR60.00-P-0700-01E L | ||||