Remove contacts from 2.5 round plug contact coupling - AR00.19-P-0120-15A

Fig 1: Identifying New Passenger Vehicle Wiring Harness Repair Kit (220 589 04 99 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 2: Identifying Wiring Harness Repair Kit Basic (000 589 13 99 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 3: Identifying Unlocking Device With RK 2.5 Ejector (220 589 01 99 30)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Unfasten secondary release on version with locking slider

Using a suitable tool (1), push the locking slide valve (2) out of the last detent in direction shown by arrow.

Fig 4: Pushing Locking Slide Valve Out Of Last Detent
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Unfasten secondary release on version with slide
Using a suitable tool (1), push the slide valve (2) out of the last detent in direction shown by arrow.

Fig 5: Pushing Slide Valve Out Of Last Detent
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Unfasten secondary release on version with lock tab
Using a suitable tool (1), open the lock tab (2) in direction shown by arrow.

Fig 6: Opening Lock Tab
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Unfasten secondary release on version with 2nd contact retainer
Move contact fuse (1) into pre-locking position using a suitable tool.

Fig 7: Moving Contact Fuse Into Pre-Locking Position
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Unpin female contacts from coupling
Insert release tool with RK 2.5 ejector from front side into contact cavity of coupling (1).
In this step, the sleeve (4) of the tool compresses the spring shackles on the female contact (2).
Press female contact (2) from its seat in housing using plunger (3) on release tool with RK 2.5 ejector against spring force of tool.

Fig 8: Inserting Release Tool With From Front Side Into Contact Cavity Of Coupling
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Pull lightly on the corresponding line to remove the female contact (2) from the coupling (1).