Inspect condition of brake disks - AP42.10-P-4258SX

MODEL 216 

MODEL 221.0/ 1 

Fig 1: Inspecting Condition Of Brake Disks

Courtesy of MERCEDES-BENZ USA

	Remove/install
	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of injury to skin and eyes caused by handling hot or glowing objects.	Wear safety gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
1	Remove wheels		AP40.10-P-4050SX
	Checking
2	Check brake disks (1) at front and rear axle	Inspect for scores and cracks. Hairline cracks can occur due to high stress. Brake disks (1) do not have to be replaced when the crack length (2) is a maximum of 25 mm. With perforated brake disks or those provided with sunk holes (1) measure the crack length (2) including the bore diameter. With gaping cracks and score marks deeper than 0.5 mm replace brake disks (1).
	Remove/install brake disc	Model 216 with engine 156, 273, 275, model 221 with engine 156, 272, 273, 275, 629, 642	AR42.10-P-0220SX
		Model 216 with engine 157, 278, model 221 with engine 157, 276, 278, 651
3	Remove brake pads	Vehicles with fixed brake caliper	AR42.10-P-0161SX
		Vehicles with floating brake caliper	AR42.10-P-0160SX
	Measure
4	Measure brake disk thickness on front and rear axle using caliper gage (012)	Observe recommended limit dimensions, so that the wear limit is not dropped below until the next maintenance service, if necessary replace brake disks (1).
	Remove/install brake disc	Model 216 with engine 156, 273, 275, model 221 with engine 156, 272, 273, 275, 629, 642	AR42.10-P-0220SX
		Model 216 with engine 157, 278, model 221 with engine 157, 276, 278, 651 Test values for front brake disks	*BE42.10-P-1001-08O
		Test values for rear brake disks	*BE42.10-P-1001-09M
		Vernier caliper	*140589001900
5	Install in the reverse order

TEST VALUES FOR FRONT BRAKE DISKS

Number	Designation			Model 216.371/386, Model 216.373/376/394 with code 494/498/625	Model 216.373/376/394 without code 494/498/625	Model 216.374/377/379
BE42.10-P-1001-08O	Brake disk thickness	New	mm	32	36	36
		Wear limit	mm	30	34	33.4
		Wear limit for maintenance service	mm	30.5	34.5	34

TEST VALUES FOR REAR BRAKE DISKS

Number	Designation			Model 216.371 with code 494/498/625	Model 216.373/386/394, model 216.371 without code 494/498/625, Model 216.376 with code 494/498/625	Model 216.374/377/379, Model 216.376 without code 494/498/625
BE42.10-P-1001-09M	Brake disk thickness	New	mm	12	24	26
		Wear limit	mm	10	21.4	23.4
		Wear limit for maintenance service	mm	10.5	22	24

TEST VALUES FOR REAR BRAKE DISKS

Number	Designation			Model 221.022/080/087/095/122/180/187/195, model 221.003/103 without code 950, model 221.026/126 with code 625, model 221.070/071/170/171 with code 494/498/625, model 221.054/056/154/156 up to chassis: 293228, model 221.056/156 with code 498/625	Model 221.028/073/084/086/094/173/184/186/194, model 221.003/026/083/103/126/183 with code 950, model 221.054/056/057/082/154/156/157/182 with code 950/951, model 221.070/071/170/171 without code 494/498/625, model 221.128 without code Z07, model 221.176 with code 494/498/625/951/950+(498/625)
BE42.10-P-1001-09M	Brake disk thickness	New	mm	12	24
		Wear limit	mm	10	21.4
		Wear limit for maintenance service	mm	10.5	22

Fig 2: Identifying Vernier Caliper (140 589 00 19 00)

Courtesy of MERCEDES-BENZ USA