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Home >> Mercedes Benz >> 2013 >> CL65 >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Pneumatic System -- 216.379 Cl65 AMG >> Testing & Repair >> Remove/install brake booster - AR43.10-P-0350SX

Remove/install brake booster - AR43.10-P-0350SX

MODEL 216.### 1# 

MODEL 221.### 1# 

Fig 1: Identifying Brake Booster Components
G07512258Courtesy of MERCEDES-BENZ USA
MODIFICATION NOTES

15.4.08 Operation step split up into in plugged in and screwed bolts Operation step 10.1, 10.2
  Information on bolt availability added Step 15
REMOVINGINSTALLING Remove/install     
1 Switch off ignition    
2 Push down brake pedal several times IMPORTANT Until the vacuum in the brake booster (A7/7) is reduced.  
3 Remove upper engine cover Model 216.376, 221.176 AR01.10-P-2405LA
Model 216.379, 221.179 AR01.10-P-2405IM
4 Remove master brake cylinder (2)   AR42.10-P-0300SX
5 Detach vacuum line (3) on brake booster (A7/7) and place to one side    
6 Disconnect connectors (A7/7x1, A7/7x2)    
7 Disconnect connector (A7/7x3)    
8 Remove left cover below dashboard   AR68.10-P-1500SX
9.1 Remove cover of brake pedal bearing bracket Except model 221.095 /195  
9.2 Remove counterholder for hybrid brake light switch of pedal assembly Model 221.095 / 195  
10.1 Detach safety clamp (5a) and pull out pin (5) With plug-in pin (5)
IMPORTANTInstallation:  Replace safety clip (5a).
 
10.2 Remove bolt (5) With screwed-in bolt (5)
IMPORTANTInstallation:  Replace bolt
TORQUE SPECIFICATION
*BA29.10-P-1003-02F 
11 Unscrew nuts (4) of brake pedal bearing bracket TORQUE SPECIFICATION *BA29.10-P-1001-02F 
12 Remove cover (9) from fuse box    
13 Unclip cover (6) upwards (arrow) from retaining clamp (arrow)    
14 Loosen water drain channel (7) and place to one side    
15 Remove brake booster (A7/7) NOTES Do not deform brake lines.
NOTES Do not damage the rubber boot (8) when removing and installing the brake booster (A7/7).
IMPORTANT When removing the brake booster (A7/7) press the brake lines carefully to one side and hold the cover (6) upwards.
INSPECT Except model 221.095/ 195:
Check bolt (5) when replacing the brake booster (A7/7). If a screwed-in bolt (5) and a metallic sleeve are installed in the brake pedal, then these are to be replaced by a plugged-in bolt (5) and two plastic sleeves.
 
SPECIAL TOOL *722589031500
16 Install in the reverse order    
PEDALS, BEARING BRACKET

Number Designation Model 216 Model 221
BA29.10-P-1001-02F Nut, brake pedal assembly to body Nm 22 22
BA29.10-P-1003-02F Bolts, brake pedal to brake booster Nm 22 22
Fig 2: Identifying Drift (722 589 03 15 00)
G07512259Courtesy of MERCEDES-BENZ USA