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Output flange removal and installation - AR27.50-P-0620-02W

GEAR ASSEMBLY

Number Designation Transmission 722.55/6/9
BA27.50-P-1001-01A Collar nut, output flange to output shaft Nm 200
Fig 1: Identifying Socket Wrench Bit (126 589 02 09 00)
G07538578Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Pin Wrench (129 589 01 07 00)
G07538579Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Two-Legged Puller (000 589 88 33 00)
G07538580Courtesy of MERCEDES-BENZ USA

Remove output flange 

  1. Counter-hold output flange (1) with SPECIAL TOOL pin wrench (07).
  2. Unscrew twelve-point nut (2) from output shaft (3) SPECIAL TOOL using socket wrench bit (3).
    Fig 4: Identifying Twelve-Point Nut And Output Shaft
    G07202369Courtesy of MERCEDES-BENZ USA
  3. Remove output flange (1).

    IMPORTANT If output flange (1) is firmly attached SPECIAL TOOL use two-arm puller (08).

    Install output flange 

  4. Push output flange (1) onto output shaft (3).
  5. Counterhold output flange (1) using SPECIAL TOOL pin wrench (07) and tighten twelve-point nut (2) using SPECIAL TOOL socket wrench bit.

    SPECIAL TOOL Replace twelve-point nut (2).

    Fig 5: Removing Output Flange
    G07202370Courtesy of MERCEDES-BENZ USA
  6. Secure twelve-point nut (2) in duplicate; to do this, hammer collar into the two grooves (arrow) of the output shaft (3) using a drift punch.
    Fig 6: Identifying Twelve-Point Nut
    G07202371Courtesy of MERCEDES-BENZ USA