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Home >> Mercedes Benz >> 2013 >> CL600 >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission -- Testing & Repair -- Cl600 (216.376) >> Testing & Repair >> Insert/measure K2 clutch pack - AR27.51-P-0820-02A

Insert/measure K2 clutch pack - AR27.51-P-0820-02A

AR27.51-P-0820-02A  Insert/measure K2 clutch pack  
REFER TO COMPONENT MODIFICATIONS Strength of steel disks B1, K1 and K2 changed BT27.51-P-0002-01A
REFER TO COMPONENT MODIFICATIONS Additional disk spring in clutch pack K2 BT27.51-P-0003-01A
MODIFICATION NOTES

25.8.98 New special tool for clearance adjustment Item 2 and 3 added
30.3.99 New adjustment values for clearance of multidisk clutch  
Fig 1: Identifying Thrust Device (208 589 00 21 00)
G07538647Courtesy of MERCEDES-BENZ USA
ADJUSTMENT VALUES OF MULTI-DISK CLUTCH

Number Designation Transmission 722.6 without cup spring Transmission 722.6 with cup spring
BE27.51-P-1002-01B Play in multiple-disc clutch K2 Number of multiple-discs 3 mm 1.40 to 1.80 2.30 to 2.70
4 mm 1.50 to 1.90 2.40 to 2.80
5 mm 1.70 to 2.10 2.50 to 2.90
6 mm 1.80 to 2.20 2.70 to 3.10

NOTES Place new friction plates in ATF oil for 1 hour before installing.

  1. Assemble and install the disks for the multi-disk clutch K2 in the sequence shown in the picture individually.
    Fig 2: Identifying Sequence Of Disks For Multi-Disk Clutch K2
    G07538648Courtesy of MERCEDES-BENZ USA
  2. Place pressure device (078) on external plate (105c).
  3. Compress the clutch pack: to do this, compress the pressure device up to the end stop using a lever press (the marking ring is then still visible, see small arrow).
  4. Using the feeler gauge determine the clearance "L" at three points between the snap ring (106) and external plate (105c).

    NOTES During the measuring procedure, the snap ring (106) must lie against the upper contact surface of the groove in the external plate carrier.

  5. Adjust with snap ring (106) if necessary.

    IMPORTANT Snap rings are available in thicknesses of 2.3 2.6 2.9 3.2 3.5 and 3.8 mm.

    Fig 3: Compressing Clutch Pack
    G07514424Courtesy of MERCEDES-BENZ USA