LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2013 >> CL600 >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Axle -- Cl600 (216.376) >> Testing & Repair >> Install new radial sealing ring on outside right of front axle gear - AR33.30-P-0540SYZ

Install new radial sealing ring on outside right of front axle gear - AR33.30-P-0540SYZ

MODEL 204.08/09/28/29/98/99, 212.08/09/28/29, 218.39 

MODEL 216, 221 with 4MATIC 

Illustrated on model 221.08 

Fig 1: Installing Radial Sealing Ring On Outside Right Of Front Axle Gear
G07543278Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Remove right front axle shaft Model 216, 221 AR33.30-P-0620SYZ 
    Model 204, 212, 218 AR33.30-P-0620CWX
2 Pull radial sealing ring (2) out of front axle transmission (1) using internal extractor (01), extraction tool (03) and impact extractor (02) SPECIAL TOOL Internal extractor *203589033300
    SPECIAL TOOL Impact extractor *602589003300
    SPECIAL TOOL Extractor tool *221589043300
    INSTALLATION IMPORTANT Drive the radial sealing ring into the front axle transmission using a SPECIAL TOOL drift.
SPECIAL TOOL Drift
*221589041500
3 Drain oil out of front axle transmission (1) TORQUE SPECIFICATION *BA33.30-P-1008-03G 
    INSTALLATION IMPORTANT Fill front axle transmission (1) with oil.
The front axle transmission does not have an oil filler hole and must be filled via the front axle shaft opening.
FLUID SPECIFICATION Model 216, 221
*BF33.30-P-1001-03C 
    FLUID SPECIFICATION Model 204, 212, 218 *BF33.30-P-1001-03F 
REFER TO CAPACITIES & SPECIFICATIONS Universal hypoid gear oils (SAE 85 W-90) Sheet 235.7 BB00.40-P-0235-07A
4 Install in the reverse order    
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
5 Perform engine test run and check front axle transmission (1) for leaks and that it is functioning correctly    
FRONT AXLE TRANSMISSION

Number Designation   Model 204 Model 212
BA33.30-P-1008-03G Oil drain screw, front axle gear Nm 20 20
FRONT AXLE TRANSMISSION

Number Designation   Model 216 Model 221
BA33.30-P-1008-03G Oil drain screw, front axle gear Nm 20 20
FRONT AXLE TRANSMISSION

Number Designation   Model 218
BA33.30-P-1008-03G Oil drain screw, front axle gear Nm 20
FRONT AXLE GEAR

Number Designation     Model 216 with 4MATIC Model 221 with 4MATIC
BF33.30-P-1001-03C Hypoid gear oil Filling capacity Liters 0.6 0.6
    Specifications for service products Sheet BB00.40-P-0235-07A BB00.40-P-0235-07A
FRONT AXLE GEAR

Number Designation     Model 204 Model 212 Model 218
BF33.30-P-1001-03F Hypoid gear oil Filling capacity Liters 0.6 0.6 0.6
    Specifications for Operating Fluids Sheet BB00.40-P-0235-07A BB00.40-P-0235-07A BB00.40-P-0235-07A
Fig 2: Identifying Internal Puller (203 589 03 33 00)
G07543279Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Drift (221 589 04 15 00)
G07543276Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Extraction Tool (221 589 04 33 00)
G07543267Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Impact Extractor (602 589 00 33 00)
G07543266Courtesy of MERCEDES-BENZ USA