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General repair methods for wiring harness - AR00.19-P-0100A

MODEL 124, 126, 129, 140, 163, 164, 166, 168, 169, 170, 171, 172, 197, 199, 202, 203, 204, 207, 208, 209, 210, 211, 212, 215, 216, 218, 219, 220, 221, 230, 240, 245, 246, 251, 414, 450, 451, 452, 454, 461, 463 

Figure/item, etc.  Work instructions     
DANGER Risk of injury  to skin and eyes caused by handling hot or glowing objects. Wear safety gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
DANGER Risk of injury  caused by burns to skin and eyes. Risk of poisoning  caused by inhaling fumes when working with heat-shrinkable tubing. Work in well ventilated rooms only. Wear safety glasses with side protection and protective gloves. AS00.19-Z-0001-01A
DANGER Risk of injury  caused by burns to skin and eyes, risk of poisoning  caused by inhaling fumes during soldering. Wear protective gloves, protective clothing and safety glasses. Ensure that the work area is adequately ventilated. Secure power supply cables. Avoid sources of fire in working area. AS00.19-Z-0002-01A
NOTES Notes on replacement of safety-relevant and special components   AH00.19-P-1000-08A
NOTES Assessment of damage in wiring harnesses   AH00.19-P-1000-05A
NOTES Notes on using paint chafing nut for ground connections Model 166, 172, 246 AH00.19-P-1000-20A
NOTES Notes on crimping   AH00.19-P-1000-09A
NOTES Notes on soldering   AH00.19-P-1000-10A
IMPORTANT Notes regarding plug connections   AH00.19-P-1000-06A
IMPORTANT Advantages of repairing wiring harnesses   AH00.19-P-1000-03A
IMPORTANT Repair methods for wiring harnesses Model 124, 126, 129, 140, 163, 164, 166, 168, 169, 170, 171, 172, 197, 199, 202, 203, 204, 207, 208, 209, 210, 211, 212, 215, 216, 218, 219, 220, 221, 230, 240, 245, 246, 251, 414, 461, 463 AH00.19-P-1000-04A
Model 450, 451, 452, 454 AH00.19-P-1000-04SM
IMPORTANT Notes on soft soldering   AH00.19-P-1000-07A
IMPORTANT Notes on cable protection   AH00.19-P-1000-11A
IMPORTANT Assessment of high-voltage components Model 164.195, 169.090, 221.095/ 195 AH54.00-P-6500-01SXH
IMPORTANT Removing contacts from plugs and connectors   AR00.19-P-0120A 
IMPORTANT Repairing wiring harness using solder connectors   AR00.19-P-0100-09A 
SPECIAL TOOL Fig 26
SPECIAL TOOL Fig 1
SPECIAL TOOL Fig 4
SPECIAL TOOL Fig 16
SPECIAL TOOL Fig 17
SPECIAL TOOL
Hot air blower
Fig 18
IMPORTANT Repair wiring harness by means of axial solder connectors   AR54.18-P-0100-06A
Hot air blower
IMPORTANT Repair wiring harness by crimping   AR00.19-P-0100-03A 
SPECIAL TOOL Fig 26
SPECIAL TOOL Fig 1
SPECIAL TOOL Fig 15
SPECIAL TOOL Fig 16
SPECIAL TOOL Fig 7
SPECIAL TOOL Fig 24
SPECIAL TOOL Fig 22
SPECIAL TOOL Fig 8
SPECIAL TOOL Fig 9
SPECIAL TOOL Fig 10
SPECIAL TOOL Fig 11
SPECIAL TOOL Fig 12
SPECIAL TOOL Fig 28
IMPORTANT Repair flat conductor wiring harness by crimping Model 164, 204, 211, 216, 219, 221, 251 AR00.19-P-0100-10A 
SPECIAL TOOL Fig 5
IMPORTANT Repair wiring harness by crimping (with watertight connections)   AR00.19-P-0100-04A 
SPECIAL TOOL Fig 26
SPECIAL TOOL Fig 1
SPECIAL TOOL Fig 15
SPECIAL TOOL Fig 16
SPECIAL TOOL Fig 25
SPECIAL TOOL Fig 13
SPECIAL TOOL Fig 14
SPECIAL TOOL Fig 19
SPECIAL TOOL Fig 20
SPECIAL TOOL Fig 21
SPECIAL TOOL Fig 23
SPECIAL TOOL Fig 2
SPECIAL TOOL Fig 27
IMPORTANT Repairing cable harness by soldering   AR00.19-P-0100-05A 
SPECIAL TOOL Fig 26
SPECIAL TOOL Fig 1
SPECIAL TOOL Fig 16
SPECIAL TOOL Fig 4
IMPORTANT Repair cable harness using rapid connection technology   AR00.19-P-0100-06A 
IMPORTANT Protect repair area after cable repairs Hot air blower AR00.19-P-0100-08A 
IMPORTANT Checking wiring harness Except model 450, 451, 452, 454 AR54.18-P-0600-01A
SPECIAL TOOL Fig 6
SPECIAL TOOL Fig 3
REFER TO BASIC KNOWLEDGE Plugs and couplings as-built configuration Model 124, 126, 129, 140, 163, 164, 168, 169, 170, 171, 199, 202, 203, 204, 208, 209, 210, 211, 215, 216, 219, 220, 221, 230, 240, 245, 251, 414, 461, 463 GF00.19-P-8000A
REFER TO BASIC KNOWLEDGE Female contacts and contact pins, installation survey, as-built configuration Model 124, 126, 129, 140, 163, 164, 168, 169, 170, 171, 199, 202, 203, 204, 208, 209, 210, 211, 215, 216, 219, 220, 221, 230, 240, 245, 251, 414, 461, 463 GF00.19-P-7000A
Fig 1: Identifying Wiring Harness Repair Kit, Basic (000 589 13 99 00)
G07536765Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying MCP 2.8 ELA Crimping Set (000 589 13 99 10)
G07536766Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying 126-Pin Socket Box (129 589 00 21 00)
G07536767Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Welding Bead Catcher (129 589 01 98 00)
G07536768Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Wiring Harness Repair Kit (211 589 01 99 00)
G07536769Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Electrical Connection Kit (220 589 00 99 00)
G07536770Courtesy of MERCEDES-BENZ USA
Fig 7: Identifying Fl. Crimping Set 6.3/2.8 (220 589 01 99 01)
G07536771Courtesy of MERCEDES-BENZ USA
Fig 8: Identifying MCP 2.8 Crimping Set (220 589 01 99 03)
G07536772Courtesy of MERCEDES-BENZ USA
Fig 9: Identifying MCP 2.8 Crimping Set (220 589 01 99 04)
G07536773Courtesy of MERCEDES-BENZ USA
Fig 10: Identifying JPT Crimping Set (220 589 01 99 05)
G07536774Courtesy of MERCEDES-BENZ USA
Fig 11: Identifying RK 2.5 Crimping Set (220 589 01 99 06)
G07536775Courtesy of MERCEDES-BENZ USA
Fig 12: Identifying SLK 2.8 Crimping Set (220 589 01 99 07)
G07536776Courtesy of MERCEDES-BENZ USA
Fig 13: Identifying SLK 2.8/ELA Crimping Set (220 589 01 99 08)
G07536777Courtesy of MERCEDES-BENZ USA
Fig 14: Identifying SLK 2.8 ELA Crimping Set (220 589 01 99 09)
G07536778Courtesy of MERCEDES-BENZ USA
Fig 15: Identifying Crimp Pliers (220 589 01 99 10)
G07536779Courtesy of MERCEDES-BENZ USA
Fig 16: Identifying Wire Stripper (220 589 01 99 40)
G07536780Courtesy of MERCEDES-BENZ USA
Fig 17: Identifying Reflector (220 589 01 99 41)
G07536781Courtesy of MERCEDES-BENZ USA
Fig 18: Identifying Adapter (220 589 01 99 42)
G07536782Courtesy of MERCEDES-BENZ USA
Fig 19: Identifying MCP 2.8 ELA Crimping Set (220 589 01 99 80)
G07536783Courtesy of MERCEDES-BENZ USA
Fig 20: Identifying MCP 2.8 ELA Crimping Set (220 589 01 99 81)
G07536784Courtesy of MERCEDES-BENZ USA
Fig 21: Identifying JPT ELA Crimping Set (220 589 01 99 82)
G07536785Courtesy of MERCEDES-BENZ USA
Fig 22: Identifying MLK 1.2 Crimping Set (220 589 01 99 83)
G07536786Courtesy of MERCEDES-BENZ USA
Fig 23: Identifying MLK 1.2 ELA Crimping Set (220 589 01 99 84)
G07536787Courtesy of MERCEDES-BENZ USA
Fig 24: Identifying MQS Crimping Set (220 589 01 99 85)
G07536788Courtesy of MERCEDES-BENZ USA
Fig 25: Identifying MQS ELA Crimping Set (220 589 01 99 86)
G07536789Courtesy of MERCEDES-BENZ USA
Fig 26: Identifying New Passenger Vehicle Wiring Harness Repair Kit (220 589 04 99 00)
G07536790Courtesy of MERCEDES-BENZ USA
Fig 27: Identifying MCP 1.2 ELA Crimping Set (220 589 04 99 10)
G07536791Courtesy of MERCEDES-BENZ USA
Fig 28: Identifying MCP 1.2 Crimping Set (220 589 04 99 11)
G07536792Courtesy of MERCEDES-BENZ USA