LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2012 >> Sprinter 2500, Van Passenger >> Repair and Diagnosis >> Collision >> General Collision Information >> Body -- General -- 906 Chassis >> Testing & Repair >> Gap Dimensions On Hoods, Doors And Lids - Ar60.00-D-0700-01H

Gap Dimensions On Hoods, Doors And Lids - Ar60.00-D-0700-01H

Model 906 

TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 906.1/2 except code XM0 (Facelift) Model 906.1/2 with code XM0 (Facelift)
BE60.00-N-1001-01C Gap dimension Engine hood to fender Dimension "A" mm 4, 5 (± 0, 5) 4, 5 (± 0, 5)
Engine hood to paneling next to headlamp Dimension "B" mm 6, 0 (± 0, 5) -
Picture AR60.00-D-0700-01H  AR60.00-D-0700-01H 
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation MODEL 906.6/7 except CODE T55 except CODE T56 (Electric sliding door) except CODE XM0 (Facelift) Model 906.6/7 except CODE T55 except T56 (Electric sliding door) with CODE XM0 (Facelift)
BE60.00-N-1001-01C Gap dimension Engine hood to fender Dimension "A" mm 4, 5 (± 0, 5) 4, 5 (± 0, 5)
Engine hood to paneling next to headlamp Dimension "B" mm 6, 0 (± 0, 5) -
Picture AR60.00-D-0700-01H  AR60.00-D-0700-01H 
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation MODEL 906.6/7 with CODE T55/T56 (Electric sliding door) except code XM0 (Facelift) Model 906.6/7 with CODE T55/T56 (Electric sliding door) with CODE XM0 (Facelift)
BE60.00-N-1001-01C Gap dimension Engine hood to fender Dimension "A" mm 4, 5 (± 0, 5) 4, 5 (± 0, 5)
Engine hood to paneling next to headlamp Dimension "B" mm 6, 0 (± 0, 5) -
Picture AR60.00-D-0700-01H  AR60.00-D-0700-01H 
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 906.1/2 except code XM0 (Facelift) Model 906.1/2 with code XM0 (Facelift)
BE60.00-N-1002-01C Height offset Engine hood to fender mm ≤0, 8 ≤0, 8
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation MODEL 906.6/7 except CODE T55 except CODE T56 (Electric sliding door) except CODE XM0 (Facelift) Model 906.6/7 except CODE T55 except T56 (Electric sliding door) with CODE XM0 (Facelift)
BE60.00-N-1002-01C Height offset Engine hood to fender mm ≤0, 8 ≤0, 8
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation MODEL 906.6/7 with CODE T55/T56 (Electric sliding door) except code XM0 (Facelift) Model 906.6/7 with CODE T55/T56 (Electric sliding door) with CODE XM0 (Facelift)
BE60.00-N-1002-01C Height offset Engine hood to fender mm ≤0, 8 ≤0, 8
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 906.1/2 except code XM0 (Facelift) Model 906.1/2 with code XM0 (Facelift)
BE60.00-N-1003-01C Gap dimension Headlamp to front fender Dimension "C" mm 4, 0 (± 0, 5) 3, 0 (± 0, 5)
Headlamp to bottom paneling Dimension "D" mm 4, 0 (± 0, 5) -
Picture AR60.00-D-0700-01H  AR60.00-D-0700-01H 
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation MODEL 906.6/7 except CODE T55 except CODE T56 (Electric sliding door) except CODE XM0 (Facelift) Model 906.6/7 except CODE T55 except T56 (Electric sliding door) with CODE XM0 (Facelift)
BE60.00-N-1003-01C Gap dimension Headlamp to front fender Dimension "C" mm 4, 0 (± 0, 5) 3, 0 (± 0, 5)
Headlamp to bottom paneling Dimension "D" mm 4, 0 (± 0, 5) -
Picture AR60.00-D-0700-01H  AR60.00-D-0700-01H 
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation MODEL 906.6/7 with CODE T55/T56 (Electric sliding door) except code XM0 (Facelift) Model 906.6/7 with CODE T55/T56 (Electric sliding door) with CODE XM0 (Facelift)
BE60.00-N-1003-01C Gap dimension Headlamp to front fender Dimension "C" mm 4, 0 (± 0, 5) 3, 0 (± 0, 5)
Headlamp to bottom paneling Dimension "D" mm 4, 0 (± 0, 5) -
Picture AR60.00-D-0700-01H  AR60.00-D-0700-01H 
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 906.1/2 except code XM0 (Facelift) Model 906.1/2 with code XM0 (Facelift)
BE60.00-N-1004-01C Gap dimension Bumper to paneling below front headlamp Dimension "E" mm 4, 5 (± 0, 5) -
Picture AR60.00-D-0700-01H  AR60.00-D-0700-01H 
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation MODEL 906.6/7 except CODE T55 except CODE T56 (Electric sliding door) except CODE XM0 (Facelift) Model 906.6/7 except CODE T55 except T56 (Electric sliding door) with CODE XM0 (Facelift)
BE60.00-N-1004-01C Gap dimension Bumper to paneling below front headlamp Dimension "E" mm 4, 5 (± 0, 5) -
Picture AR60.00-D-0700-01H  AR60.00-D-0700-01H 
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation MODEL 906.6/7 with CODE T55/T56 (Electric sliding door) except code XM0 (Facelift) Model 906.6/7 with CODE T55/T56 (Electric sliding door) with CODE XM0 (Facelift)
BE60.00-N-1004-01C Gap dimension Bumper to paneling below front headlamp Dimension "E" mm 4, 5 (± 0, 5) -
Picture AR60.00-D-0700-01H  AR60.00-D-0700-01H 
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 906.1/2 except code XM0 (Facelift) Model 906.1/2 with code XM0 (Facelift)
BE60.00-N-1005-01C Gap dimension Front fender to bumper Dimension "F" mm 4, 5 (± 0, 5) -
Front fender to paneling below headlamp Dimension "G" mm 2, 0 (± 0, 5) -
Front fender to A-pillar Dimension "H" mm 3, 0 (± 0, 5) 3, 0 (± 0, 5)
Picture AR60.00-D-0700-01H  AR60.00-D-0700-01H 
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation MODEL 906.6/7 except CODE T55 except CODE T56 (Electric sliding door) except CODE XM0 (Facelift) Model 906.6/7 except CODE T55 except T56 (Electric sliding door) with CODE XM0 (Facelift)
BE60.00-N-1005-01C Gap dimension Front fender to bumper Dimension "F" mm 4, 5 (± 0, 5) -
Front fender to paneling below headlamp Dimension "G" mm 2, 0 (± 0, 5) -
Front fender to A-pillar Dimension "H" mm 3, 0 (± 0, 5) 3, 0 (± 0, 5)
Picture AR60.00-D-0700-01H  AR60.00-D-0700-01H 
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation MODEL 906.6/7 with CODE T55/T56 (Electric sliding door) except code XM0 (Facelift) Model 906.6/7 with CODE T55/T56 (Electric sliding door) with CODE XM0 (Facelift)
BE60.00-N-1005-01C Gap dimension Front fender to bumper Dimension "F" mm 4, 5 (± 0, 5) -
Front fender to paneling below headlamp Dimension "G" mm 2, 0 (± 0, 5) -
Front fender to A-pillar Dimension "H" mm 3, 0 (± 0, 5) 3, 0 (± 0, 5)
Picture AR60.00-D-0700-01H  AR60.00-D-0700-01H 
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 906.1/2 except code XM0 (Facelift) Model 906.1/2 with code XM0 (Facelift)
BE60.00-N-1006-01C Gap dimension Hinged front door, top Dimension "I" mm 5, 5 (± 1, 0) 5, 5 (± 1, 0)
Hinged front door, bottom Dimension "J" mm 5, 5 (± 1, 0) 5, 5 (± 1, 0)
Hinged front door to A-pillar Dimension "K" mm 5, 5 (± 1, 0) 5, 5 (± 1, 0)
Hinged front door to B-pillar Dimension "L" mm 5, 5 (± 1, 0) 5, 5 (± 1, 0)
Hinged front door to wheel well Dimension "M" mm 6, 5 (± 1, 0) 6, 5 (± 1, 0)
Front hinged door to fender Dimension "N" mm 5, 5 (± 1, 0) 5, 5 (± 1, 0)
Picture AR60.00-D-0700-01H  AR60.00-D-0700-01H 
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation MODEL 906.6/7 except CODE T55 except CODE T56 (Electric sliding door) except CODE XM0 (Facelift) Model 906.6/7 except CODE T55 except T56 (Electric sliding door) with CODE XM0 (Facelift)
BE60.00-N-1006-01C Gap dimension Hinged front door, top Dimension "I" mm 5, 5 (± 1, 0) 5, 5 (± 1, 0)
Hinged front door, bottom Dimension "J" mm 5, 5 (± 1, 0) 5, 5 (± 1, 0)
Hinged front door to A-pillar Dimension "K" mm 5, 5 (± 1, 0) 5, 5 (± 1, 0)
Hinged front door to B-pillar Dimension "L" mm 5, 5 (± 1, 0) 5, 5 (± 1, 0)
Hinged front door to wheel well Dimension "M" Nm 6, 5 (± 1, 0) 6, 5 (± 1, 0)
Front hinged door to fender Dimension "N" mm 5, 5 (± 1, 0) 5, 5 (± 1, 0)
Picture AR60.00-D-0700-01H  AR60.00-D-0700-01H 
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation MODEL 906.6/7 with CODE T55/T56 (Electric sliding door) except code XM0 (Facelift) Model 906.6/7 with CODE T55/T56 (Electric sliding door) with CODE XM0 (Facelift)
BE60.00-N-1006-01C Gap dimension Hinged front door, top Dimension "I" mm 5, 5 (± 1, 0) 5, 5 (± 1, 0)
Hinged front door, bottom Dimension "J" mm 5, 5 (± 1, 0) 5, 5 (± 1, 0)
Hinged front door to A-pillar Dimension "K" mm 5, 5 (± 1, 0) 5, 5 (± 1, 0)
Hinged front door to B-pillar Dimension "L" mm 5, 5 (± 1, 0) 5, 5 (± 1, 0)
Hinged front door to wheel well Dimension "M" mm 6, 5 (± 1, 0) 6, 5 (± 1, 0)
Front hinged door to fender Dimension "N" mm 5, 5 (± 1, 0) 5, 5 (± 1, 0)
Picture AR60.00-D-0700-01H  AR60.00-D-0700-01H 
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 906.1/2 except code XM0 (Facelift) Model 906.1/2 with code XM0 (Facelift)
BE60.00-N-1007-01C Gap dimension Upper sliding door Dimension "O" mm - -
Lower sliding door Dimension "P" mm - -
Sliding door to B-pillar Dimension "Q" mm - -
Sliding door to C-pillar Dimension "R" mm - -
Picture AR60.00-D-0700-01H  AR60.00-D-0700-01H 
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation MODEL 906.6/7 except CODE T55 except CODE T56 (Electric sliding door) except CODE XM0 (Facelift) Model 906.6/7 except CODE T55 except T56 (Electric sliding door) with CODE XM0 (Facelift)
BE60.00-N-1007-01C Gap dimension Upper sliding door Dimension "O" mm 5, 5 (± 1, 5) 5, 5 (± 1, 5)
Lower sliding door Dimension "P" mm 5, 5 (± 1, 5) 5, 5 (± 1, 5)
Sliding door to B-pillar Dimension "Q" mm 7, 0 (± 1, 5) 7, 0 (± 1, 5)
Sliding door to C-pillar Dimension "R" mm 7, 0 (± 1, 5) 7, 0 (± 1, 5)
Picture AR60.00-D-0700-01H  AR60.00-D-0700-01H 
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation MODEL 906.6/7 with CODE T55/T56 (Electric sliding door) except code XM0 (Facelift) Model 906.6/7 with CODE T55/T56 (Electric sliding door) with CODE XM0 (Facelift)
BE60.00-N-1007-01C Gap dimension Upper sliding door Dimension "O" mm 5, 5 (± 1, 5) 5, 5 (± 1, 5)
Lower sliding door Dimension "P" mm 5, 5 (± 1, 5) 5, 5 (± 1, 5)
Sliding door to B-pillar Dimension "Q" mm ≥ 1, 0 ≥ 1, 0
Sliding door to C-pillar Dimension "R" mm 6 (-1, 0) 6 (-1, 0)
Picture AR60.00-D-0700-01H  AR60.00-D-0700-01H 
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 906.1/2 except code XM0 (Facelift) Model 906.1/2 with code XM0 (Facelift)
BE60.00-N-1008-01C Gap dimension Window to front sliding door Dimension "S" mm - -
Window to bottom sliding door Dimension "T" mm - -
Picture AR60.00-D-0700-01H  AR60.00-D-0700-01H 
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation MODEL 906.6/7 except CODE T55 except CODE T56 (Electric sliding door) except CODE XM0 (Facelift) Model 906.6/7 except CODE T55 except T56 (Electric sliding door) with CODE XM0 (Facelift)
BE60.00-N-1008-01C Gap dimension Window to front sliding door Dimension "S" mm 4, 0 (± 0, 5) 4, 0 (± 0, 5)
Window to bottom sliding door Dimension "T" mm 4, 0 (± 0, 5) 4, 0 (± 0, 5)
Picture AR60.00-D-0700-01H  AR60.00-D-0700-01H 
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation MODEL 906.6/7 with CODE T55/T56 (Electric sliding door) except code XM0 (Facelift) Model 906.6/7 with CODE T55/T56 (Electric sliding door) with CODE XM0 (Facelift)
BE60.00-N-1008-01C Gap dimension Window to front sliding door Dimension "S" mm 4, 0 (± 0, 5) 4, 0 (± 0, 5)
Window to bottom sliding door Dimension "T" mm 4, 0 (± 0, 5) 4, 0 (± 0, 5)
Picture AR60.00-D-0700-01H  AR60.00-D-0700-01H 
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 906.1/2 except code XM0 (Facelift) Model 906.1/2 with code XM0 (Facelift)
BE60.00-N-1009-01C Gap dimension Hinged rear door to roof Dimension "U" mm - -
Hinged rear-end door to bumper Dimension "V" mm - -
Rear hinged door to corner pillar Dimension "W" mm - -
Hinged rear door to hinged rear door Dimension "X" mm - -
Picture AR60.00-D-0700-01H  AR60.00-D-0700-01H 
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation MODEL 906.6/7 except CODE T55 except CODE T56 (Electric sliding door) except CODE XM0 (Facelift) Model 906.6/7 except CODE T55 except T56 (Electric sliding door) with CODE XM0 (Facelift)
BE60.00-N-1009-01C Gap dimension Hinged rear door to roof Dimension "U" mm 6, 0 (± 1, 5) 6, 0 (± 1, 5)
Hinged rear-end door to bumper Dimension "V" mm - -
Rear hinged door to corner pillar Dimension "W" mm 6, 0 (± 1, 5) 6, 0 (± 1, 5)
Hinged rear door to hinged rear door Dimension "X" mm 5, 0 (± 1, 5) 5, 0 (± 1, 5)
Picture AR60.00-D-0700-01H  AR60.00-D-0700-01H 
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation MODEL 906.6/7 with CODE T55/T56 (Electric sliding door) except code XM0 (Facelift) Model 906.6/7 with CODE T55/T56 (Electric sliding door) with CODE XM0 (Facelift)
BE60.00-N-1009-01C Gap dimension Hinged rear door to roof Dimension "U" mm 6, 0 (± 1, 5) 6, 0 (± 1, 5)
Hinged rear-end door to bumper Dimension "V" mm - -
Rear hinged door to corner pillar Dimension "W" mm 6, 0 (± 1, 5) 6, 0 (± 1, 5)
Hinged rear door to hinged rear door Dimension "X" mm 5, 0 (± 1, 5) 5, 0 (± 1, 5)
Picture AR60.00-D-0700-01H  AR60.00-D-0700-01H 
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 906.1/2 except code XM0 (Facelift) Model 906.1/2 with code XM0 (Facelift)
BE60.00-N-1010-01C Gap dimension Rear hinged door window all around Dimension "Y" mm - -
Rear window door window to window Dimension "Z" mm - -
Picture AR60.00-D-0700-01H  AR60.00-D-0700-01H 
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation MODEL 906.6/7 except CODE T55 except CODE T56 (Electric sliding door) except CODE XM0 (Facelift) Model 906.6/7 except CODE T55 except T56 (Electric sliding door) with CODE XM0 (Facelift)
BE60.00-N-1010-01C Gap dimension Rear hinged door window all around Dimension "Y" mm 4, 0 (± 0, 5) 4, 0 (± 0, 5)
Rear window door window to window Dimension "Z" mm 4, 0 (± 0, 5) 4, 0 (± 0, 5)
Picture AR60.00-D-0700-01H  AR60.00-D-0700-01H 
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation MODEL 906.6/7 with CODE T55/T56 (Electric sliding door) except code XM0 (Facelift) Model 906.6/7 with CODE T55/T56 (Electric sliding door) with CODE XM0 (Facelift)
BE60.00-N-1010-01C Gap dimension Rear hinged door window all around Dimension "Y" mm 4, 0 (± 0, 5) 4, 0 (± 0, 5)
Rear window door window to window Dimension "Z" mm 4, 0 (± 0, 5)  
Picture AR60.00-D-0700-01H  AR60.00-D-0700-01H 
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 906.1/2 except code XM0 (Facelift) Model 906.1/2 with code XM0 (Facelift)
BE60.00-N-1011-01C Gap dimension Rear hinged door, top Dimension "IA" mm 5, 5 (± 1, 0) 5, 5 (± 1, 0)
Rear hinged door, bottom Dimension "JA" mm 5, 5 (± 1, 0) 5, 5 (± 1, 0)
Rear hinged door to B-pillar Dimension "NA" mm 5, 5 (± 1, 0) 5, 5 (± 1, 0)
Rear hinged door to C-pillar Dimension "LA" mm 5, 5 (± 1, 0) 5, 5 (± 1, 0)
Picture AR60.00-D-0700-01H  AR60.00-D-0700-01H 
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation MODEL 906.6/7 except CODE T55 except CODE T56 (Electric sliding door) except CODE XM0 (Facelift) Model 906.6/7 except CODE T55 except T56 (Electric sliding door) with CODE XM0 (Facelift)
BE60.00-N-1011-01C Gap dimension Rear hinged door, top Dimension "IA" mm - -
Rear hinged door, bottom Dimension "JA" mm - -
Rear hinged door to B-pillar Dimension "NA" mm - -
Rear hinged door to C-pillar Dimension "LA" mm - -
Picture AR60.00-D-0700-01H  AR60.00-D-0700-01H 
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation MODEL 906.6/7 with CODE T55/T56 (Electric sliding door) except code XM0 (Facelift) Model 906.6/7 with CODE T55/T56 (Electric sliding door) with CODE XM0 (Facelift)
BE60.00-N-1011-01C Gap dimension Rear hinged door, top Dimension "IA" mm - -
Rear hinged door, bottom Dimension "JA" mm - -
Rear hinged door to B-pillar Dimension "NA" mm - -
Rear hinged door to C-pillar Dimension "LA" mm - -
Picture AR60.00-D-0700-01H  AR60.00-D-0700-01H 
Fig 1: Feeler Gauge (129 589 03 21 00)
G10888222Courtesy of MERCEDES-BENZ USA
G10888223Courtesy of MERCEDES-BENZ USA
  1. Adjust hoods, doors and cover according to drawings with SPECIAL TOOL feeler gauge.

    IMPORTANT The gap should not run wedge-shaped or be too narrow at points. Deviations from parallel gap should be max. 0.5 mm over the entire length. If the inside clearance is too large or too small, the movable body parts must be centered accordingly. The reference measurements apply only for repair work on bodies damaged in accidents.

G10888224Courtesy of MERCEDES-BENZ USA
G10888225Courtesy of MERCEDES-BENZ USA
G10888226Courtesy of MERCEDES-BENZ USA