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Home >> Mercedes Benz >> 2012 >> Sprinter 2500, Van Passenger >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Side Wall - General Information, Removal & Installation, Special Tools - 906 Chassis >> Removal & Installation >> Subsequently Weld A-Pillar (Code: NC3BEPLANK, Acc. No.: 63 910 61) - SM63.20-D-0011-02SG

Subsequently Weld A-Pillar (Code: NC3BEPLANK, Acc. No.: 63 910 61) - SM63.20-D-0011-02SG

  The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. AS00.00-Z-0007-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Measures for preventing damage to vehicles or components when performing electric welding work   AH00.00-N-0005-01A
REFER TO SPECIAL TOOLS 000 588 02 84 00 Welder   WS60.00-P-0022K

Model 906.### #N as of 733867 up to 738371 

IMPORTANT The following steps are shown on the left side of the vehicle and must be performed analogously on the right side in the event of a problem.

G13441991Courtesy of MERCEDES-BENZ USA
  1. Use spot-weld cutter to cut holes on A-pillar outer section (1) next to lower hinge holder (2) of front door (areas A1 and A2 ).
  2. Grind A-pillar outer section (1) down to bare metal around the holes (areas A1 and A2 ).
  3. Remove shavings and milling chips.

    NOTES Never cut through 2 panel thicknesses.

    Otherwise, inert gas plug welding will no longer be possible.

    IMPORTANT Cut through one panel thickness only.

    IMPORTANT Observe dimensions (a, b, c, d). The edges of the hinge holder (2) act here as reference edges.

  4. A-pillar outer section (1) SHIELDED GAS PLUG WELD (area B).
  5. Grind inert gas plug welds down to bare metal (area B).
  6. Remove shavings.
G13441992Courtesy of MERCEDES-BENZ USA