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Home >> Mercedes Benz >> 2012 >> Sprinter 2500, Van Crew >> Repair and Diagnosis >> Collision >> General Collision Information >> Rear Wall & Rear End -- 906 Chassis >> Testing & Repair >> Prepare Lower Corner Pillar Paneling Rear Locking Lug - Ar64.30-D-0002-03H

Prepare Lower Corner Pillar Paneling Rear Locking Lug - Ar64.30-D-0002-03H

  1. Scribe cut on crossmember (1) and cut (areas A).

    IMPORTANT Transfer dimension for cut (area A) from body

  2. Grind crossmember (1) down to bare metal in crosshatched areas.

    IMPORTANT Grind spot weld flanges down to bare metal on both sides.

  3. Remove drilling chips/shavings.
  4. Coat inside of spot welding flanges with zinc dust paint.
    G10889072Courtesy of MERCEDES-BENZ USA
    G10889073Courtesy of MERCEDES-BENZ USA
  5. Scribe cut on inner lower locking (2) and cut (area B).

    IMPORTANT Transfer dimension for cut from body (area B).

  6. Grind inner lower locking lug (2) down to bare metal in crosshatched areas.

    IMPORTANT Grind spot weld flanges down to bare metal on both sides.

  7. Remove drilling chips/shavings.
  8. Coat inside of spot welding flanges with zinc dust paint.
  9. Drill holes for plug welding on upper locking lug (3) (area C).

    IMPORTANT Transfer hole position from body.

  10. Grind upper locking lug (3) and outer lower locking (4) down to bare metal in crosshatched areas.

    IMPORTANT Grind spot weld flanges down to bare metal on both sides.

  11. Remove drilling chips/shavings.
  12. Coat inside of spot welding flanges with zinc dust paint.
G10889074Courtesy of MERCEDES-BENZ USA