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Home >> Mercedes Benz >> 2012 >> Sprinter 2500, Van Crew >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Rear Wall & Rear End -- 906 Chassis >> Testing & Repair >> Install Lower Corner Pillar Paneling Rear Locking Lug And Weld In - Ar64.30-D-0002-04H

Install Lower Corner Pillar Paneling Rear Locking Lug And Weld In - Ar64.30-D-0002-04H

  1. Install crossmember (1), inner lower locking lug (2), upper locking lug (3) and outer lower locking lug (4), fit and fix in place.
  2. Fix inner lower locking lug (2) in place by some tack welds.
  3. Remove crossmember (1), outer lower locking lug (4) and upper locking lug (3).
    G10889075Courtesy of MERCEDES-BENZ USA
  4. Inner lower locking lug (2) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas A and B).
  5. Inner lower locking lug (2) SHIELDED GAS STITCH WELD (area C).

    NOTES Perform welding in intervals, allow to cool down in between to prevent heat distortion.

    G10889076Courtesy of MERCEDES-BENZ USA
  6. Install outer lower locking lug and upper locking lug (3), fit and fix in place.
  7. Upper locking lug (3) SHIELDED GAS PLUG WELD (area D).
  8. Inner lower locking lug (2) and upper locking lug (3) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas E and F).
    G10889077Courtesy of MERCEDES-BENZ USA
  9. Outer lower locking lug (4) and upper locking lug (3) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas G and H).
  10. Attach foam part (5) and apply body sealant.
    G10889078Courtesy of MERCEDES-BENZ USA
    G10889079Courtesy of MERCEDES-BENZ USA
  11. Install crossmember (1), fit and fix in place.
  12. Crossmember (1) and outer lower locking lug (4) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas J and K).
  13. Crossmember (1) and outer lower locking lug (4) SHIELDED GAS STITCH WELD (areas L and M).

    NOTES Perform welding in intervals, allow to cool down in between to prevent heat distortion.