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Home >> Mercedes Benz >> 2012 >> Sprinter 2500, Van Crew Extended >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Air Intake, Turbo Charging -- Model 906 (Engine 642) >> Testing & Repair >> Remove/Install The Throttle Valve Actuator - Ar09.41-D-1321SG

Remove/Install The Throttle Valve Actuator - Ar09.41-D-1321SG

ENGINES 642.896 /898 /993 in MODEL 906 

Fig 1: Identifying Throttle Valve Actuator Remove/Install Component Locations - Shown on engine 642.896
G08211431Courtesy of MERCEDES-BENZ USA
REMOVE/INSTALL THE THROTTLE VALVE ACTUATOR - ENGINES 642.896 /898 /993 IN MODEL 906

REMOVINGINSTALLING Remove/install     
1 Remove mixing chamber (1) Engine 642.896/898 AR09.20-D-1320SG 
2 Unscrew bolts (3, 4) and remove fitting (2) IMPORTANTInstallation:  Replace sealing ring.
TORQUE SPECIFICATION
 
3 Unscrew bolts (5) and remove throttle valve actuator (M16/42 or M16/48) IMPORTANTInstallation:  Replace gasket (6).
TORQUE SPECIFICATION
 
4 Pull out charge air temperature sensor (B17/9 or B17/15) IMPORTANT Only if fitting (2) is replaced.  
CLEAN Clean     
5 Clean sealing surface on mixing chamber (1)    
6 Clean sealing surfaces on fittings (2) and throttle valve actuator (M16/42 or M16/48) IMPORTANT Only if fitting (2) and throttle valve actuator (M16/42 or M16/48) are not replaced  
7 Install in the reverse order    
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
8 Test run engine and check connections in area of throttle valve actuators (M16/42 or M16/48) for leakage    
CHARGE AIR PIPE/CHARGE AIR COOLING TORQUE SPECIFICATIONS - ENGINE 642

Number Designation Engine 642
BA09.41-N-1007-01O Bolt, engine charge air duct downstream of charge air cooler to throttle valve actuator Nm 9
BA09.41-N-1009-01O Bolt, throttle valve actuator to mixing chamber Nm 5