LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2012 >> Sprinter 2500, Van Crew Extended >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Air Intake, Turbo Charging -- Model 906 (Engine 642) >> Testing & Repair >> Bolt Plan For Charge Air Manifold - Ar09.41-D-1310-01SG

Bolt Plan For Charge Air Manifold - Ar09.41-D-1310-01SG

CHARGE AIR DISTRIBUTION LINE TO CYLINDER HEAD BOLT TORQUE SPECIFICATION - ENGINE 642

Number Designation Engine 642
BA09.41-N-1010-01O Bolt, charge air distribution line to cylinder head Nm 16
Fig 1: Identifying Flexible Head Wrench Set (001 589 81 09 00)
G08211423Courtesy of MERCEDES-BENZ USA

Shown on engine 642.896 

  1. Screw all bolts (1 to 19) finger-tight to charge air manifold (20), except bolts (2 and 11).

    IMPORTANT Screw on lifting eye (22) when screwing on bolts (7 and 10)

  2. Remove clamp (21) from charge air manifold (20).
  3. Tighten bolts (1 to 19) according to bolt plan, start with bolt (1).

    IMPORTANT Observe tightening torque.

  4. Tighten bolts (1 and 11) again.

IMPORTANT Observe tightening torque.

Fig 2: Identifying Charge Air Manifold Bolt Tightening Sequence
G08211424Courtesy of MERCEDES-BENZ USA