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Home >> Mercedes Benz >> 2012 >> Sprinter 2500, Van Crew Extended >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> Exhaust Manifolds, Emission Control -- Model 906 (Engine 642) >> Testing & Repair >> Remove/Install Exhaust Gas RECIRCULATION Pipe - Ar14.20-D-1060SG

Remove/Install Exhaust Gas RECIRCULATION Pipe - Ar14.20-D-1060SG

ENGINES 642.896 /898 /993 in MODEL 906 

Exhaust gas recirculation valve to mixing chamber 

Fig 1: Exhaust Gas Recirculation Pipe Remove/Install Component Locations
G08211490Courtesy of MERCEDES-BENZ USA
REMOVE/INSTALL EXHAUST GAS RECIRCULATION PIPE - ENGINES 642.896 /898 /993 IN MODEL 906

REMOVINGINSTALLING Remove/install     
1 Remove bolts (2) TORQUE SPECIFICATION  
SPECIAL TOOL Figure
2 Unscrew bolts (3) and remove exhaust gas recirculation pipe (4) IMPORTANT Turn exhaust gas recirculation pipe (4) counterclockwise when removing mixing chamber (5).
IMPORTANTInstallation:  Unscrew bolts (2, 3) by hand until flange surface make uniform contact.
 
TORQUE SPECIFICATION  
SPECIAL TOOL Figure
3 Take off gaskets (6) IMPORTANTInstallation:  Replace seals (6)..  
CLEAN Clean     
4 Clean sealing surfaces on mixing chamber (5) and clean housing of exhaust gas recirculation valve (1)    
5 Clean sealing surfaces on exhaust gas recirculation pipe (4) IMPORTANT Only if exhaust gas recirculation pipe (4) is not replaced.  
6 Install in the reverse order    
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
7 Test run engine and check exhaust gas recirculation pipe (4) for leakage
EXHAUST GAS RECIRCULATION TORQUE SPECIFICATIONS - ENGINE 642 IN MODEL 906

Number Designation Engine 642.896/898 in model 906
BA14.20-N-1020-01H Exhaust gas recirculation pipe to mixing chamber Nm 9
BA14.20-N-1021-01H Exhaust gas recirculation pipe to exhaust gas recirculation valve housing Nm 13
Fig 2: Identifying Flexible Head Wrench Set (001 589 81 09 00)
G08211491Courtesy of MERCEDES-BENZ USA