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Home >> Mercedes Benz >> 2012 >> Sprinter 2500, Van Crew Extended >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System -- Model 906 (Engine 642) >> Testing & Repair >> Remove/Install Viscous Fan Clutch - Ar20.40-D-5660SF

Remove/Install Viscous Fan Clutch - Ar20.40-D-5660SF

ENGINE 642.898 in MODEL 906 

Fig 1: Viscous Fan Clutch Remove/Install Component Locations (Shown On Engine 642.992)
G08211655Courtesy of MERCEDES-BENZ USA
Fig 2: Viscous Fan Clutch Remove/Install Component Location (Only On Engine 642.896/898 With Code (HH9) Regulated Air Conditioning, Tempmatic)
G08211656Courtesy of MERCEDES-BENZ USA
REMOVE/INSTALL VISCOUS FAN CLUTCH - ENGINES 272.979, 642.896 /898 /992 /993 IN MODEL 906

REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  caused by moving parts that can pinch, crush  or, in extreme cases, even sever extremities No parts of the body or limbs should be within the operating range of the mechanism when moving components.  
DANGER Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
 
1 Remove preglow output stage Engine 642.993  
2 Unclip coolant hose (3) and place to one side Engine 642  
3 Disconnect electrical connector (14) from viscous fan clutch (10)n On vehicles with engine 642.896/898 and Code (HH9) Regulated air conditioning (Tempmatic)  
4 Unscrew bolt (13) and lay electrical line (12) down to side On vehicles with engine 642.896/898 and Code (HH9) Regulated air conditioning (Tempmatic)  
5 Unscrew bolt (15) and turn torque support (16) On vehicles with engine 642.896/898 and Code (HH9) Regulated air conditioning (Tempmatic)  
6 Unclip cover (2) at fan shroud (1)    
7.1 Remove viscous fan clutch (10) with open end wrench (11) and counterholder (8) from fan drive (9) and lay in fan shroud (1) Engine 642
IMPORTANT Place counterholder (8) on bolt (7), loosen viscous fan clutch (10) clockwise and remove.
 
TORQUE SPECIFICATION  
SPECIAL TOOL Fig 3
7.2 Remove viscous fan clutch (10) with open end wrench (11) and counterholder (8) from coolant pump and lay in fan shroud (1) Engine 272
IMPORTANT Place counterholder (8) on bolt (7), loosen viscous fan clutch (10) clockwise and remove.
 
TORQUE SPECIFICATION  
SPECIAL TOOL Fig 3
8 Unlock fan shroud (1) at catch hooks (4), pull out upwards from guides (5, 6) (arrow) and lift until the viscous fan clutch (10) can be removed NOTES Remove fan shroud (1) carefully in order not to damage surrounding components.
IMPORTANT Guides (6) only on engine 642.
INSTALLATION IMPORTANT The fan shroud (1) must engage in guides (5, 6) and catch hooks (4) must be locked.
 
9 Install in the reverse order    
VISCOUS FAN CLUTCH TORQUE SPECIFICATIONS - ENGINES 642 IN MODEL 906

Number Designation Engine 642 in model 906
BA20.40-N-1003-01N Viscous clutch on fan drive Nm 45
Fig 3: Identifying Counterholder (906 589 00 40 00)
G08211657Courtesy of MERCEDES-BENZ USA