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Home >> Mercedes Benz >> 2012 >> Sprinter 2500, Van Crew Extended >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Air Intake, Turbo Charging -- Model 906 (Engine 642) >> Testing & Repair >> Remove/Install Air Intake Hose - Ar09.10-D-8030SF

Remove/Install Air Intake Hose - Ar09.10-D-8030SF

ENGINES 642.896 /898 /992 /993 in MODEL 906 

Air intake hose downstream of air filter 

Shown on engine 642.992 

Fig 1: Air Intake Hose Remove/Install Component Locations - Shown on engine 642.992
G08211401Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Air Intake Hose Remove/Install Component Locations - Shown On Engine 642.992
G08211402Courtesy of MERCEDES-BENZ USA
REMOVE/INSTALL AIR INTAKE HOSE - ENGINES 642.896 /898 /992 /993 IN MODEL 906

REMOVINGINSTALLING Remove/install     
1 Remove air filter housing   AR09.10-D-1150SF 
2 Loosen clamp (2) IMPORTANTInstallation:  Inspect clamp (2), install new one if necessary.  
3 Detach air intake hose (1) from turbocharger and pull out until vent hose (3) is accessible IMPORTANTInstallation:  Position air intake hose (1) on exhaust gas turbocharger (5) so that markings (arrows) on air intake hose (1) and exhaust gas turbocharger (5) coincide.  
4 Remove vent hose (3) from vent hose heater element (R39/1 or R39/4)    
5 Disconnect electrical connector from vent hose heater element (R39/1 or R39/4)    
6 Remove air intake hose (1) and close connector on turbocharger with a protective hood IMPORTANTInstallation:  Check sealing ring (4), replace if necessary.  
SPECIAL TOOL Fig 3
7 Install in the reverse order    
Fig 3: Identifying Set Of Protective Covers (001 589 01 91 00)
G08211403Courtesy of MERCEDES-BENZ USA