Retrofit Front Soundproofing At Bottom Of Engine - An94.30-D-0001A
Model 906 with engine 272
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| Install | |||
| 1 | Disconnecting the battery | ||
| AR54.10-D-0003SD | |||
| 2 | Raise vehicle | ||
| AR00.60-D-1000H | |||
| 3 | Transfer dimensions for weld studs to longitudinal frame members and center punch | a = 256 mm b = 219 mm c = 37 mm |
|
| 4 | Grind frame longitudinal member around punch marks (Ø approx. 2 cm) down to bare metal | ||
| 5 | Weld weld screws (1) to longitudinal member (2) | ||
| 6 | Clean welds | ||
| 7 | Prime repair area using primer filler | AG: https://portal.aftersales.i.daimler.com |
|
| 8 | Paint repair areas and adjacent surfaces | ||
| Risk of explosion and poisoning
caused by solvent vapors and gasses. Risk of injury
to skin and eyes when working with anticorrosion agents Add cavity preserving agent |
Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection. | AS97.00-Z-0001-01A | |
| 9 | Notes on cavity preservation | AH97.20-P-0001-01B | |
| Cavity preservation (free of solvents), 1 liter | *BR00.45-Z-1003-05A | ||
| 10 | Install soundproofing (3) | ||
| 11 | Lower vehicle | ||
| 12 | Connect battery | ||
| AR54.10-D-0003SD |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-05A | Cavity preservation (free of solvents), 1 liter | A 000 986 72 70 10 |
PARTS ORDERING NOTE
| Part no. | Designation | Quantity |
|---|---|---|
| A 906 520 00 23 | Front soundproofing | 1 |
| A 001 984 08 19 | Weld screws | 4 |
| A 414 990 00 51 | Nut | 4 |