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Prepare Rear Wall For Installation - Ar64.10-D-5746-02HB

REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
  1. Grind mating surfaces on rear wall (1) down to bare metal in crosshatched areas with round wire brush.

    Round wire brush

    IMPORTANT Grind spot weld flanges down to bare metal on both sides.

    IMPORTANT Grind area A down to bare metal only from inside.

    G10888990Courtesy of MERCEDES-BENZ USA
    G10888991Courtesy of MERCEDES-BENZ USA
  2. Punch holes with Ø 5 mm hole punching pliers on upper crossmember (2) and lower crossmember (4) (areas D, E, I and J).

    Hole punching pliers, 5 mm dia.

  3. Punch holes with Ø 6 mm hole punching pliers on upper crossmember (2), lower crossmember (4) and connection element (3) (areas B, C, E, F and H).

    Hole punching pliers, Ø 6 mm

  4. Grind crosshatched areas on upper crossmember (2), lower crossmember (4), connection element (3) and reinforcement (5) down to bare metal with round wire brush.

    Round wire brush

    IMPORTANT Grind spot weld flanges down to bare metal on both sides.

  5. Coat insides of spot weld flanges with zinc dust paint.
    G10888992Courtesy of MERCEDES-BENZ USA
  6. Grind crosshatched areas on lower left reinforcement (6) and lower right reinforcement (7) down to bare metal with round wire brush.

    Round wire brush

    IMPORTANT Grind spot weld flanges down to bare metal on both sides.

  7. Coat insides of spot weld flanges with zinc dust paint.
  8. Fit upper crossmember (2), lower crossmember (4), connection element (3), lower left reinforcement (6), lower right reinforcement (7) and reinforcements (5) on rear wall (1) and fix in place with vise grip pliers.

    Vice grip pliers (standard)

    IMPORTANT Transfer installation position of upper crossmember (2) from old part.

    Dimensions: 

    G10888993Courtesy of MERCEDES-BENZ USA
  9. Upper crossmember (2), lower crossmember (4), connection element (3), lower left reinforcement (6), lower right reinforcement (7) and reinforcements (5) on rear wall (1) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas K, L, N, O, Q, R and S).

    Multifunction device (spot welding)

  10. Upper crossmember (2) and lower crossmember (4) SHIELDED GAS PLUG WELD (areas M and P).

    Inert gas welder

    G10888994Courtesy of MERCEDES-BENZ USA
    G10888995Courtesy of MERCEDES-BENZ USA
  11. Drill Ø 7 mm holes on rear wall (1), lower left reinforcement (6) and lower right reinforcement (7) (areas T, U, V, W, X, Y and Z).