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Home >> Mercedes Benz >> 2012 >> Sprinter 2500, Van Cargo >> Repair and Diagnosis >> Collision >> General Collision Information >> Rear Wall & Rear End -- 906 Chassis >> Testing & Repair >> Cut Out Outer Part Of End CROSSMEMBER - Ar64.20-D-1110-01H

Cut Out Outer Part Of End CROSSMEMBER - Ar64.20-D-1110-01H

IMPORTANT The following operation steps are shown on model 906.633.

  1. Expose weld seams on end crossmember external part (1) (areas A and B).
  2. Cut weld seams on end crossmember external part (1) (areas A and B).
    G10889046Courtesy of MERCEDES-BENZ USA
    G10889047Courtesy of MERCEDES-BENZ USA
  3. Expose spot welds on end crossmember external part (1) (areas C and D).
  4. Mill off spot welds on end crossmember external part (1) (areas C and D).
  5. Remove damaged end crossmember external part (1).
  6. Grind mating surfaces on body down to bare metal in crosshatched areas.

    IMPORTANT Grind spot weld flanges down to bare metal on both sides.

  7. Remove shavings and drill chips.
  8. Coat insides of spot weld flanges with zinc dust paint.
G10889048Courtesy of MERCEDES-BENZ USA