Cut Off Inner Part Of End Cross Member - Ar64.20-D-1120-01H

Courtesy of MERCEDES-BENZ USA

Dimension: 

The following steps are shown on model 906.733.

1. Scribe end crossmember inner panel (1) (area G).
2. Cut end crossmember inner panel (1) at separating point (area G).
3. Expose weld seams on end crossmember inner panel (1) (areas H, I, J and K).
4. Grind open weld seams on end crossmember inner panel (1) (areas H, I, J and K).

   Courtesy of MERCEDES-BENZ USA

5. Expose spot welds on end crossmember inner panel (1) (areas A, B, C, D, E and F).
6. Mill off spot welds on end crossmember inner panel (1) (areas A, B, C, D, E and F).
7. Expose weld seams on end crossmember inner panel (1) (areas M, N, O and L).
8. Grind open weld seams on end crossmember inner panel (1) (areas M, N, O and L).
9. Expose spot welds on end crossmember inner panel (1) (areas P and P₁ ).
10. Mill off spot welds on end crossmember inner panel (1) (areas P and P₁ ).

    Mill off through two panel thicknesses (area P₁ ).

    Courtesy of MERCEDES-BENZ USA

    Courtesy of MERCEDES-BENZ USA

11. Scribe separation line on end crossmember inner panel (1) (area Q).

    Scribe separation line along bead.

12. Cut end crossmember inner panel (1) at separating point (area Q).
13. Expose spot welds on end crossmember inner panel (1) (area R).
14. Mill off spot welds on end crossmember inner panel (1) (area R).
15. Remove damaged end crossmember inner panel (1).
16. Grind mating surfaces down to bare metal in the crosshatched areas.

    Grind spot weld flanges down to bare metal on both sides.

17. Remove shavings and drill chips.
18. Coat insides of spot weld flanges with zinc dust paint.

Courtesy of MERCEDES-BENZ USA