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Home >> Mercedes Benz >> 2012 >> Sprinter 2500, Van Cargo >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Rear Wall & Rear End -- 906 Chassis >> Testing & Repair >> Weld In Inner Part Of End CROSSMEMBER - Ar64.20-D-1120-03H

Weld In Inner Part Of End CROSSMEMBER - Ar64.20-D-1120-03H

G10889061Courtesy of MERCEDES-BENZ USA

IMPORTANT The following steps are shown on model 906.733.

  1. Install, align and fix end crossmember inner panel (1) in place.
  2. End crossmember inner panel (1) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas A, B, C, D, F, G and H).
  3. End crossmember inner panel (1) SHIELDED GAS SEAM WELD (area E).
    G10889062Courtesy of MERCEDES-BENZ USA
  4. Drill hole on end crossmember inner panel (1) with Ø 7 mm (area F).
  5. End crossmember inner panel (1) SHIELDED GAS SEAM WELD (areas E1 , G, H, I and J).
    G10889063Courtesy of MERCEDES-BENZ USA
  6. End crossmember inner panel (1) SHIELDED GAS SEAM WELD (area K).
  7. End crossmember inner panel (1) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (area M).
  8. End crossmember inner panel (1) SHIELDED GAS PLUG WELD (area F).
  9. Clean weld joints on end crossmember inner panel (1).
  10. Coat weld joints on end crossmember inner panel (1) with zinc dust paint.
G10889064Courtesy of MERCEDES-BENZ USA