Remove/Install Door Hinge Mount - Ar64.30-D-0850H

MODEL 906.6/7 

Shown on right side of vehicle on model 906.733 

Courtesy of MERCEDES-BENZ USA

	Removing
	Risk of death  caused by high voltage used for electric welding. Risk of explosion  caused by welding in the area of highly inflammable materials. Risk of injury  caused by welding splatter and UV light while welding. Risk of poisoning  caused by inhaling welding fumes.	Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system.	AS00.00-Z-0007-01A
	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Measures for preventing damage to vehicles or components when performing electric welding work		AH00.00-N-0005-01A
	General information on body repair		AH60.00-N-0001-01A
1	Remove detachable parts in area to be repaired
2	Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket	Welding protective blanket
3	Remove outer lower section of corner pillar paneling		AR64.30-D-5705H
4	Remove door hinge bracket (1)		AR64.30-D-0850-01H
		Spot weld milling cutter Round wire brush Drill (pneumatic) Angle grinder (pneumatic) Wet and dry vacuum cleaner
5	Prepare door hinge bracket (1) for installation	Hole punching pliers (Ø 6 mm) Round wire brush Drill (pneumatic)	AR64.30-D-0850-02H
	Install
6	Install door hinge bracket (1)	Vice grip pliers (standard) Round wire brush MIG-MAG inert gas welder Drill (pneumatic) Wet and dry vacuum cleaner	AR64.30-D-0850-03H
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
7	Install outer lower section of corner pillar paneling		AR64.30-D-5705H
8	Clean weld joints and sheet metal flanges with rotary wire brush	Round wire brush Drill (pneumatic)
9	Clean repair area	Wet and dry vacuum cleaner
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
10	Prime repair area using primer filler	Use only primer filler approved by Daimler AG. http://portal.aftersales.i.daimler.com
11	Carry out seam sealing after repairs	Supplement standard seals with sealant.	AR97.10-D-4000H
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
12	Paint repair areas and adjacent surfaces	Use only paints approved by Daimler AG. http://portal.aftersales.i.daimler.com
13	Apply additional cavity preservation		AR97.20-D-1500H
14	Remove welding protection blankets
15	Install all detachable body components in area to be repaired

Fig 1: (Spot Weld Milling Cutter)

Courtesy of MERCEDES-BENZ USA