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Home >> Mercedes Benz >> 2012 >> Sprinter 2500, Van Cargo >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Rear Wall & Rear End -- 906 Chassis >> Testing & Repair >> Remove Lower Corner Pillar Paneling Rear Locking Lug - Ar64.30-D-0002-01H

Remove Lower Corner Pillar Paneling Rear Locking Lug - Ar64.30-D-0002-01H

G10889067Courtesy of MERCEDES-BENZ USA
  1. Scribe cut on crossmember (1) and cut (areas A).

    NOTES Do not cut too deeply. Otherwise the components below can be damaged and weakened.

    IMPORTANT Dimension:

  2. Expose spot welds on locking (1) and cut out (area B).
  3. Remove section (1.1).
    G10889068Courtesy of MERCEDES-BENZ USA
  4. Remove foam part (2).
  5. Scribe cut on locking lug (1.2) and cut (area C).

    NOTES Do not cut too deeply. Otherwise the components below can be damaged and weakened.

  6. Scribe cut on crossmember and cut (area D).

    NOTES Do not cut too deeply. Otherwise the components below can be damaged and weakened.

  7. Expose spot welds on locking lug (1.2) and cut out (areas E, F, G, H and J).

    IMPORTANT Cut out through two panel thicknesses (areas F and H).

  8. Remove section (1.3) and locking lug (1.2)
    G10889069Courtesy of MERCEDES-BENZ USA
  9. Scribe cuts on locking lug (1.4) and cut (areas K and L).

    NOTES Do not cut too deeply. Otherwise the components below can be damaged and weakened.

  10. Grind open weld seams on locking lug (1.4) (area M).
  11. Expose spot welds on locking lug (1.4) and cut out (areas N and O).
  12. Remove locking lug (1.4).
  13. Expose weld seams on section (1.5) and cut out (area P).
  14. Remove section (1.5).
    G10889070Courtesy of MERCEDES-BENZ USA
    G10889071Courtesy of MERCEDES-BENZ USA
  15. Grind mating surfaces down to bare metal in the crosshatched areas.

    IMPORTANT Grind spot weld flanges down to bare metal on both sides.

  16. Remove drilling chips/shavings.
  17. Coat inside of spot welding flanges with zinc dust paint.