Prepare Rear Wall Partial Section For Installation - Ar64.10-D-5747-02HA
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
- Scribe separation line on rear wall (1) (area A).
Transfer separation line from body (area A).
- Cut rear wall (1) at separation point with body jig saw (area A)
Body jig saw
- Remove remaining piece.
- Punch holes with Ø 5 mm hole punching pliers on rear wall (1) (area B).
Hole punching pliers, 5 mm dia.
- Grind mating surfaces on rear wall (1) down to bare metal in crosshatched areas with round wire brush.
Round wire brush
- Grind crosshatched areas on rear wall (1) down to bare metal around holes with round wire brush.
Round wire brush
- Extract shavings.
Wet and dry vacuum cleaner
- Coat insides of spot weld flanges with zinc dust paint.
- Punch holes with Ø 5 mm hole punching pliers on upper crossmember (2) (areas D and E).
Hole punching pliers, 5 mm dia.
- Punch holes with Ø 6 mm hole punching pliers on upper crossmember (2) and connection element (3) (areas F, G and H1
).
Hole punching pliers, Ø 6 mm
- Grind crosshatched areas on upper crossmember (2) and connection element (3) down to bare metal around holes with round wire brush.
Round wire brush
- Grind mating surfaces on upper crossmember (2) and connection element (3) down to bare metal in crosshatched areas with round wire brush.
Round wire brush
- Extract shavings.
Wet and dry vacuum cleaner
- Coat insides of spot weld flanges with zinc dust paint.
- Install upper crossmember (2) and connection element (3) on rear wall (1), fit and fix in place with vise grip pliers. Vice grip pliers (standard)
- Upper crossmember (2) and connection element (3)
(areas I, K, L, N and O).
Multifunction device (spot welding)
- Upper crossmember (2)
(areas J and M).
Inert gas welder