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Home >> Mercedes Benz >> 2012 >> Sprinter 2500, Van Cargo >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Rear Wall & Rear End -- 906 Chassis >> Testing & Repair >> Install Complete Outer Corner Pillar Paneling Upper Section And Weld In - Ar64.30-D-5731-03H

Install Complete Outer Corner Pillar Paneling Upper Section And Weld In - Ar64.30-D-5731-03H

IMPORTANT The following operation steps are shown on model 906.633 on the left side of the vehicle and must be performed analogously on the right side in the event of damage.

  1. Install, align and fit outer corner pillar paneling upper section (1), connection (2) and inner panel (3) in place.
  2. Tack-weld upper section of outer corner pillar paneling (1), connection (2) and inner panel (3) SHIELDED GAS PLUG WELD (areas A and B).
  3. Remove tack-welded upper section of outer corner pillar paneling (1), connection (2) and inner panel (3).
    G10889107Courtesy of MERCEDES-BENZ USA
    G10889108Courtesy of MERCEDES-BENZ USA
  4. Upper section of outer corner pillar paneling (1), connection (2) and inner panel (3) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas G, H and I).
  5. Upper section of outer corner pillar paneling (1) on inner panel (3) SHIELDED GAS SEAM WELD (area J).
  6. Install, align and fix upper section of outer corner pillar paneling (1) in place.
  7. Upper section of outer corner pillar paneling (1) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (area C).
  8. Upper section of outer corner pillar paneling (1) and connection (2) SHIELDED GAS PLUG WELD (area D).
    G10889109Courtesy of MERCEDES-BENZ USA
    G10889110Courtesy of MERCEDES-BENZ USA
  9. Inner panel (3) SHIELDED GAS PLUG WELD (area F).
  10. Tack-weld upper section of outer corner pillar paneling (1) SHIELDED GAS SEAM WELD INTERRUPTED (areas E and G).
  11. Grind MIG plug welds down flat (area F).
  12. Clean weld joints.
  13. Remove sanding dust using wet/dry vacuum cleaner.