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Home >> Mercedes Benz >> 2012 >> Sprinter 2500, Van Cargo >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Doors - Testing & Repair, Test & Adjustment Values, Maintenance - 906 Chassis >> Testing & Repair >> Remove/Install Rear-End Door - Ar72.20-D-1901F

Remove/Install Rear-End Door - Ar72.20-D-1901F

MODEL 906.6/7 

G10889609Courtesy of MERCEDES-BENZ USA

Shown with code (D03) Roof and rear-end 7 Bellows mount X8/21 Right roof/rear-end door doors, high version 

REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  caused by fingers being pinched or crushed  when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof Keep body parts and limbs well clear of moving parts. AS00.00-Z-0011-01A
1 Check door check (6) on both door hinges for damage or wear. IMPORTANT Replace, if necessary.  
2 Unhook left and right door catch (5).    
3 Remove left and right boot (4) from rear pillar    
4 Unclip boot mount (7) from rear pillar INSTALLATION IMPORTANT Insert bellows mount (7) into bellows (4) before installation.  
5 Disconnect left roof/rear-end door connector (X8/22) and left roof/rear-end door connector (X8/23) When removing rear-end door, left door wing (1).  
6 Disconnect right roof/rear-end door connector (X8/20) and right roof/rear-end door connector (X8/21) When removing rear-end door, right door wing (2).  
7 Remove washer fluid hose (8) from separation point With code (W78) Window in liftgate/hinged rear door with wiper/washer system  
8 Unscrew bolts (3) from door hinges TORQUE SPECIFICATION *BA72.20-N-1001-01C 
9 Lift out left rear-end door, door wing (1) or right rear-end door, door wing (2) INSTALLATION IMPORTANT When replacing left rear-end door, door wing (1) or right rear-end door, door wing (2), seal bead seam as all the around before painting.
INSTALLATION IMPORTANT Clean contact surfaces on door hinges before installing rear-end door, left door wing (1) or rear-end door, right door wing (2) and prime.
 
10 Install in the reverse order    
REAR-END DOOR

Number Designation Model 906.6/7
BA72.20-N-1001-01C Bolt, door hinge to rear-end door/body M8 Nm 23