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Home >> Mercedes Benz >> 2012 >> Sprinter 2500, Van Cargo Extended >> Repair and Diagnosis >> Accessories & Equipment >> Communication Devices >> Electrical System, Equipment & Instructions - Safety Precautions, Testing & Repair - Model 906 >> Safety Precautions >> Risk Of Explosion From Explosive Gas. Risk Of Poisoning And Caustic Burns From Swallowing Battery Electrolyte. Risk Of Injury Through Burns To Skin And Eyes From Battery Acid Or When Handling Damaged Lead-Acid Batteries - As54.10-Z-0001-01A

Risk Of Explosion From Explosive Gas. Risk Of Poisoning And Caustic Burns From Swallowing Battery Electrolyte. Risk Of Injury Through Burns To Skin And Eyes From Battery Acid Or When Handling Damaged Lead-Acid Batteries - As54.10-Z-0001-01A

No fires, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and glasses. Only pour battery acid into suitable and appropriately marked containers. 

MODEL ALL with lead acid battery 

G04594335Courtesy of MERCEDES-BENZ USA

Potential risks 

Risk of explosion 

When charging lead batteries with battery electrolyte containing sulfuric acid, a highly explosive oxyhydrogen gas mixture is created that ignites by means of fire, sparks, open flames and smoking.

Risk of injury 

The battery electrolyte contains diluted sulfuric acid that causes caustic burns to the skin, eyes and mucous membranes in the event of contact. Bonded electrolyte is just as caustic as liquid electrolyte. Battery electrolyte mist causes caustic burns to the eyes. If inhaled, this can result in caustic burns to the mucous membranes and respiratory paths. In the event of a short circuit from the battery positive to ground, battery terminals and conductive objects causing short circuit, e.g. tool or jewelry (watch band or ring), become hot in seconds and red hot/liquid metal sprays are released.

Risk of burn injuries 

In the event of a short circuit from the battery positive to ground, battery terminals and conductive objects causing short circuit, e.g. tool or jewelry (watch band or ring), become hot in seconds and cause burns.

Risk of poisoning 

If battery electrolyte is swallowed,  this can result in symptoms of poisoning such as headache, dizziness, stomach ache, respiratory paralysis, unconsciousness, vomiting, caustic burns and cramps. Absorption of lead in the body through contact with leaded components (battery terminals, lead plates in damaged batteries) damages the blood, nerves and kidneys; lead compounds are also toxic for reproduction.

Safety precautions/instructions 

First aid measures 

Contact with eyes 

Contact with skin 

Inhalation of battery electrolyte mist 

Swallowing battery electrolyte 

As a general rule, the person affected should consult a medical service or physician after first aid has been rendered. 

Fire protection measures 

Suitable extinguishing agents

Warning notes for lead batteries with battery electrolyte containing sulfuric acid