LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2012 >> SLK250 Automatic Trans >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Hydraulic & Mechanical Systems - 172 Chassis >> Testing & Repair >> Remove/install front axle brake caliper >> Remove/install front axle brake caliper - AR42.10-P-0070MMI

Remove/install front axle brake caliper - AR42.10-P-0070MMI

MODEL 172.466/475 With fixed brake caliper 

Shown on model 172.475 

Fig 1: Identifying Front Axle Brake Caliper Remove/Install Components - Shown On Model 172.475
G10248136Courtesy of MERCEDES-BENZ USA
REMOVING Remove     
1 Remove brake linings (1)   AR42.10-P-1600MMI 
2 Unscrew screw/bolt (2) and remove right front brake wear sensor electrical connector (S10/2x1) from brake caliper (3) When removing brake caliper (3) on right side of vehicle.  
TORQUE SPECIFICATION Bolt, brake wear sensor to brake caliper *BA42.10-P-1002-10J 
3 Remove brake hose (4)   AR42.10-P-0013V 
NOTES
Seal the connections immediately using suitable SPECIAL TOOL stop plugs.
This prevents damage from escaping brake fluid.
 
SPECIAL TOOL Record plug Figure
4 Unscrew screws/bolts (5) and remove brake caliper (3) TORQUE SPECIFICATION Bolt, brake caliper to steering knuckle *BA42.10-P-1001-10J 
INSPECT Check     
5 Check condition of brake linings (1) and measure degree of wear    
REFER TO MAINTENANCE   AP42.10-P-4253A 
If necessary
↓
Replace brake linings (1)
 
  AR42.10-P-1600MMI 
6 Check condition of brake disk (6) and measure degree of wear    
REFER TO MAINTENANCE   AP42.10-P-4258V 
If necessary
↓
Replace brake disks (6)
 
  AR42.10-P-0220MMI 
7 Check brake caliper (3) and dust boots of brake pistons for leaktightness and damage If damage is present
↓
Replace brake caliper (3)
 
INSTALLING Install     
8 Press back brake piston using resetting device SPECIAL TOOL Resetting device
With sluggish brake pistons
↓
Replace brake caliper (3)
Fig 2
CLEAN Clean     
9 Clean contact surfaces of brake linings (1) on brake caliper (3) NOTES
Do not damage the brake piston dust boots. Do not use sharp-edged or pointed objects. Otherwise the brake caliper (3) must be replaced.
 
Assembly cleaner *BR00.45-Z-1028-04A 
10 Install in the reverse order    
INSPECT Check     
DANGER Risk of accident  when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. AS42.50-Z-0002-01A
11 Depress brake pedal several times until brake linings (1) rest against brake disks (6) IMPORTANT Firm resistance should be noticeable at the brake pedal.  
12 Check fluid level in brake fluid reservoir, and correct if necessary    
REFER TO MAINTENANCE     AP42.10-P-4210V 
13 Carry out brake test on the test stand    
REFER TO MAINTENANCE     AP42.00-P-4290BA 
FRONT AXLE BRAKE CALIPER

Number Designation Model 172
BA42.10-P-1001-10J Bolt, brake caliper to steering knuckle M12 Nm 115
M14 Nm -
FRONT AXLE BRAKE CALIPER

Number Designation Model 172
BA42.10-P-1002-10J Bolt, brake wear sensor to brake caliper Nm 8
Fig 2: Identifying Resetting Device (000 589 52 43 00)
G10238876Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Record Plug (129 589 00 91 00)
G09975019Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order note
BR00.45-Z-1028-04A Assembly cleaner Adolf Wurth GmbH & Co. KG