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Home >> Mercedes Benz >> 2012 >> SLK250 Automatic Trans >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Hydraulic & Mechanical Systems - 172 Chassis >> Testing & Repair >> Remove/install ETS/ASR/ESP hydraulic unit - AR42.40-P-0816W

Remove/install ETS/ASR/ESP hydraulic unit - AR42.40-P-0816W

MODEL 172 

Fig 1: Identifying ETS/ASR/ESP Hydraulic Unit Remove/Install Components
G10248158Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of poisoning  caused by swallowing brake fluid. Risk of injury  caused by brake fluid coming into contact with skin and eyes. Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
NOTES Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
NOTES Brake fluid notes   AH42.50-P-0001-01A
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A
1 Switch off ignition and remove transmitter key or KEYLESS-GO start/stop button from electronic ignition lock control unit IMPORTANT KEYLESS-GO start/stop button only on vehicles with code (889) Keyless-Go.  
CLEAN Clean     
2 Clean traction system hydraulic unit (A7/3) at brake lines (3) Cleaner from package *BR00.45-Z-1028-04A 
3 Disconnect electrical connector (2) from Electronic Stability Program control unit (N30/4) NOTES It is essential to precisely follow the work instructions for disconnecting the electrical connector (2). The locking mechanism can otherwise be damaged.
NOTES Do not touch, deform or damage the contacts of the electrical connector (2) and of the jack on the Electronic Stability Program control unit (N30/4). Do not allow foreign objects, dirt or fluids to enter the jack or electrical connector (2). The Electronic Stability Program control unit (N30/4) can otherwise be damaged or malfunction.
AR42.45-P-0820-02CW
4 Unclip electrical line on bracket (1)    
5 Mark brake lines (3) for corresponding connection    
6 Detach brake lines (3) from traction system hydraulic unit (A7/3) NOTES Seal the brake lines (3) and connections at the traction system hydraulic unit (A7/3). Foreign objects can otherwise enter the traction system hydraulic unit (A7/3) and cause damage.
INSTALLATION IMPORTANT Pay attention to stress/chafe-free routing of brake lines (3).
 
TORQUE SPECIFICATION *BA42.10-P-1004-04L 
SPECIAL TOOL Set of stop plugs Figure
SPECIAL TOOL Box wrench bit Figure
SPECIAL TOOL Plug-in joint adapter Fig 5
SPECIAL TOOL Box wrench bit Fig 3
7 Lift traction system hydraulic unit (A7/3) out of bracket (1) INSTALLATION IMPORTANT Check the rubber grommets on the bracket (1) for damage and that they are seated correctly; install new ones if necessary.  
8 Unscrew bolt (5) and remove bracket (4) from hydraulic unit traction system (A7/3) When installing a new traction system hydraulic unit (A7/3).  
TORQUE SPECIFICATION *BA42.45-P-1001-01M 
9 Install in the reverse order    
10 Connect Star Diagnosis and perform calibration of Electronic Stability Program control unit (N30/4) When installing a new traction system hydraulic unit (A7/3). AD00.00-P-2000-04A
11 Bleed brake system   AR42.10-P-0010CW 
ELECTRONIC STABILITY PROGRAM (ESP)

Number Designation Model 172
BA42.45-P-1001-01M Bolt, traction system hydraulic unit to bracket M8 Nm 18
M10 Nm -
BRAKE LINES, BRAKE HOSES

Number Designation Model 172
BA42.10-P-1004-04L Union nut, brake line to hydraulic unit Ø4.75 Nm 18
Ø6 Nm 18
Ø8 Nm 24
Fig 2: Identifying Box Wrench Bit (000 589 75 03 00)
G07274453Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Box Wrench Bit (140 589 00 03 00)
G07449671Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Set Of Stop Plugs (129 589 00 91 00)
G07742724Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Plug-In Joint Adapter (001 589 00 16 00)
G07449673Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order note
BR00.45-Z-1028-04A Cleaner from package Adolf Wurth GmbH & Co. KG