Remove/install throttle valve actuator - AR07.61-P-1401SVK (SL55 AMG)
ENGINE 112.960 in MODEL 170.466
ENGINE 112.961 in MODEL 203.065 /265
ENGINE 113.992 in MODEL 230.474
ENGINE 113.990 in MODEL 211.076 /276
ENGINE 113.991 in MODEL 215.374, 220.074 /174
ENGINE 113.995 in MODEL 230.472
Shown on engine 113.990
Courtesy of MERCEDES-BENZ USA
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Remove/install |
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| 1 |
Remove top engine cover |
Pull top engine cover (2) upwards at both air filter housings and at bracket. |
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| 2 |
Remove air filter housing (2). |
When removing the air filter housing (2) make sure that the intake lines (5) are not twisted. If the air filter housing (2) is removed incorrectly, the steel ring in the intake line (5) can become deformed and work itself loose when the engine is running. |
AR09.10-P-1150SVK |
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Carefully lift air filter housing (2) and remove crankcase ventilation hose (3) from fitting (4) on intake line (5). |
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 Installation:
Ensure that the catches (6) do not break off when fitting onto the throttle valve actuator (M16/6). The catches (6) can be sucked in by the engine and causes engine damage. |
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Installation:
Moisten sealing ring and throttle valve actuator (M16/6) with liquid lubricant. |
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Lubricant |
*BR00.45-Z-1002-06A |
| 3 |
Disconnect connector (7) from throttle valve actuator (M16/6) |
The throttle valve actuator (M16/6) plug (8) must not be removed, because it is bonded. The connector (7) for the throttle valve actuator (M16/6) and connector (9) for the air recirculation flap actuator are identical and therefore can get mixed up. The wiring harness of the throttle valve actuator (M16/6) is marked with blue insulation tape (arrow). If this is not the case, mark the wiring harness before disconnecting the connector (7). |
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Installation:
Always apply contact fluid to the pins of the electrical connector (7). |
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Contact fluid |
*BR00.45-Z-1001-14A |
| 4 |
Unscrew bolts (10) for throttle valve actuator (M16/6) |
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*BA07.61-P-1001-01A |
| 5 |
Remove the throttle valve actuator (M16/6) |
Installation:
Use new seal. |
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| 6 |
Install in the reverse order |
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| 7 |
Perform default initialization |
After throttle valve actuator valve is replaced (M16/6)
Connect STAR-DIAGNOSIS and select menu item for control unit adaptations in ME control unit. |
AD00.00-P-2000-04A |
ME GASOLINE INJECTION AND IGNITION SYSTEM
| Number |
Designation |
Engine 112, 113 |
| BA07.61-P-1001-01A |
Bolt at throttle valve actuator |
Nm |
10 |
REPAIR MATERIALS
| Number |
Designation |
Order number |
| BR00.45-Z-1002-06A |
Lubricant paste, rubber parts 2.5 kg, DB supply specification 6867.00 |
A 000 989 01 60 |
| BR00.45-Z-1001-14A |
Contact fluid |
A 008 989 55 71 |