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Home >> Mercedes Benz >> 2012 >> S65 >> Repair and Diagnosis >> Electrical >> Gauges >> Electrical System, Equipment & Instructions - 221 Chassis - 2 Of 9 >> Testing & Repair >> Remove/install on-board electrical system battery >> Remove/install on-board electrical system battery - AR54.10-P-0009SX

Remove/install on-board electrical system battery - AR54.10-P-0009SX

MODEL 216.3 up to 1.6.08 except CODE (809) Model year 2009 

MODEL 221.0/1 up to 1.6.08 except CODE (809) Model year 2009 

Shown on model 221 

Fig 1: Identifying On-Board Electrical System Battery Remove/Install Components - Shown On Model 221
G10111128Courtesy of MERCEDES-BENZ USA
MODIFICATION NOTES

19.3.09 Value modified: Bolt, battery bracket to body, Nm Model 221 *BA54.10-P-1027-01C 
REMOVINGINSTALLING Remove/install     
DANGER Risk of explosion  caused by escaping oxyhydrogen gas. Risk of injury  caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries  caused by short circuit. Risk of poisoning  caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices No fire, sparks, open flames or smoking. Wear acid-resistant gloves and clothing and safety glasses with side guards.
Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground.
Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers.
AS54.10-Z-0001-01A
NOTES Notes on battery   AH54.10-P-0001-01A
IMPORTANT Notes on AGM battery   AH54.10-P-0002-01A
1 Disconnect ground line on the starter battery   AR54.10-P-0003SX 
2.1 Remove center paneling in trunk Model 216.3, 221.0, 221.1 without code (Z07) Maximum protection AR68.30-P-4600SX
2.2 Remove trim in center of trunk or implement carrier plate Model 221.1 with code (Z07) Top protection
TORQUE SPECIFICATION Removal of trim parts depending on vehicle equipment.
AR68.30-P-4600SXS
3 Remove reinforcement at rear of rear shelf (3)   AR64.10-P-1200SX
4 Remove bracket (4) and pull out on-board electrical system battery (G1) slightly TORQUE SPECIFICATION *BA54.10-P-1027-01C 
5 Disconnect ground line (1) at negative terminal of on-board electrical system battery (G1) INSTALLATION NOTES Pay attention to tight seating of the ground line (1) otherwise damage to the negative terminal and electrical system can occur.  
6 Disconnect positive line (2) from positive terminal of the on-board electrical system battery (G1) INSTALLATION NOTES Pay attention to tight seating of the positive line (2) otherwise damage to the positive terminal and electrical system can occur.  
7 Detach vent hose from on-board electrical system battery (G1) INSTALLATION NOTES Observe kink-free routing of the bleed hose otherwise the venting of the on-board electrical system battery (G1) is not guaranteed.  
8 Remove on-board electrical system battery (G1) IMPORTANT If the on-board electrical system battery (G1) is replaced, the defect on-board electrical system battery (G1) must be disposed of properly. Refer to: ↓  
REFER TO FORMS   Dispose of battery OS54.10-P-0001-01Z
9 Install in the reverse order    
BATTERY

Number Designation Model 216 Model 221
BA54.10-P-1027-01C Bolt, battery bracket to body M6 Nm 8 8
M8 Nm 23 23