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Home >> Mercedes Benz >> 2012 >> S63 >> Repair and Diagnosis >> Suspension >> Front Suspension >> Suspension - 221 Chassis - 1 Of 2 >> Testing & Repair >> Replace boot from suspension strut - AR32.25-P-1020SY

Replace boot from suspension strut - AR32.25-P-1020SY

MODEL 216, 221.0/1 with CODE (487) Active Body Control (ABC) 

Fig 1: Identifying Suspension Strut Boot Components
G10109303Courtesy of MERCEDES-BENZ USA
REMOVING Removing     
NOTES It is to be ensured that during assembly the hydraulic line (8) from the suspension strut (40h, 40v) is not damaged    
NOTES Do not use any sharp-edged or pointed tools during assembly, otherwise damage to the boot (4) or suspension strut (40h, 40v) occurs    
1 Remove the respective suspension strut (40h, 40v) Front axle AR32.25-P-1017SY 
Rear axle AR32.25-P-1016SY 
2 Clean suspension strut (40h, 40v)    
3 Remove the clamp (1)    
4.1 Detach clamping ring (2) Front axle suspension strut (40v)  
4.2 Detach cable strap (3) Rear axle suspension strut (40h)  
5 Detach boot (4) downwards (arrow)    
INSTALLING Install     
6 Pull new boot (4) onto the upper support on the suspension strut (40h, 40v) and fasten clamp (1) using COMMERCIALLY AVAILABLE TOOLS clamp pliers NOTES Align the ear of the clamp at 180° to the hydraulic line (8) so that the hydraulic line (8) is not damaged.  
COMMERCIALLY AVAILABLE TOOLS *WH58.30-Z-1011-02A 
7 Install the respective suspension strut (40h, 40v) however do not bleed the ABC system yet Front axle AR32.25-P-1017SY 
Rear axle AR32.25-P-1016SY 
8 Pull the boot (4) onto the lower support in the area of the spring cup NOTES The boot (4) must not be twisted otherwise it will be damaged.  
9.1 Mount clamping ring (2) Front axle suspension strut (40v)  
9.2 Mount cable strap (3) using SPECIAL TOOL pliers Rear axle suspension strut (40h)
IMPORTANT Align the lock of the cable strap (3) in direction of travel.
 
SPECIAL TOOL Fig 2
10 Fill and bleed ABC system   AR32.50-P-0021SX
Fig 2: Identifying Pliers (352 589 02 37 00)
G07449676Courtesy of MERCEDES-BENZ USA
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1011-02A Clamping pliers